• Title/Summary/Keyword: High Speed Built-In Spindle

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Thermal and Geometrical Effect on the Motor Performance of Composite Squirrel Cage Rotor (복합재료 농형 회전자의 열적, 기하학적 특성이 모터 성능에 미치는 효과)

  • 장승환;이대길
    • Composites Research
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    • v.14 no.3
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    • pp.77-89
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    • 2001
  • Since the critical whirling vibration frequency of high speed built-in type motor spindle systems is dependent on the rotor mass of the built-in motor and the spindle specific bending modulus, the rotor and the shaft were designed using magnetic powder containing epoxy and high modulus carbon fiber epoxy composite, respectively. In order to increase the amount of the magnetic flux of the composite squirrel cage rotor of an AC induction motor, a steel core was inserted into the composite rotor. From the magnetic analysis, the optimal configurations of steel core and conductor bars for the dynamic characteristics of the rotor system were determined and proposed. The temperature dependence of composite squirrel cage rotor materials was investigated by various experiments such as TMA, DMA and VSM.

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A Study on the Evaluative Method of Workability For High Speed Machining (고속가공기의 가공성 평가방법에 관한 연구)

  • Lee, Choon-Man;Ryu, Sung-Pyo;Hwang, Young-Su;Chung, Won-Jee;Jung, Jong-Yun;Ko, Tae-Jo
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1858-1863
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    • 2003
  • The properties of a machine tool greatly affect machining quality since a machine tool has large variance in its features. Machine tool makers want to find best machining condition with the one that they have built. Machine builders need to develop test specimen since it helps finding characteristics of machine tools when the machining properties of the specimen are analyzed. This paper develops test specimen to identify features of the main spindle, the feeding device, and the frame of a machine tool. The specimen is machined with a high speed machine and the features of the machine are analyzed with test items. They are surface roughness, overshoot in axial movement, errors in circular movement, feeding with small movement, and compensational error. This work can improve usability for a machine tool in machining practice.

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A Study on the Speciman For High Speed Machining (고속가공을 위한 검사시편에 관한 연구)

  • 정종윤;황영수;이춘만;정원지;고태조
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.4
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    • pp.77-84
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    • 2003
  • The properties of a machine tool greatly affect machining quality since a machine tool has large variance in its features. Machine tool makers want to find best machining condition with the one that they have built. Machine builders need to develop test specimen since it helps finding characteristics of machine tools when the machining properties of the specimen are analyzed. This paper develops test specimen to identify features of the main spindle, the feeding device, and the frame of a machine tool. The specimen is machined with a high speed machine and the features of the machine are analyzed with test items. They are surface roughness, overshoot in axial movement, errors in circular movement, feeding with small movement and compensational error. This work can improve usability for a machine tool in machining practice.

Cutting Characteristics of Plasma Source Son Implanted Tungsten Carbide Tool (플라즈마 이온주입에 의해 표면 개질한 초경공구의 가공특성)

  • Kang, Seong-Ki;Wang, Duck-Hyun;Kim, Won-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.1
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    • pp.33-40
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    • 2010
  • In this research, the effects for surface Improvement of plasma ion implanted carbide endmill tools were observed by measuring cutting forces and tools wear affecting surface roughness in high speed cutting. From the 2nd ion mass analysis, the oxidation layer was found to be built up by sputtering. The residual gas contamination of oxygen was found to be contained impurities in nitrogen gas. The plasma implanted ion was found to be spreaded, especially the nitrogen was implanted up to 150nm depth as impressed voltage and ion implanting time. It is analyzed as bring surface improvement by spreading deeply forming oxidation on surface. The factors in Analysis of Variance(ANOVA) about mutuality cause reference of cutting force. The cutting force Fx is affected by the interaction of spindle rpm and federate, the cutting force Fy is influenced by spindle rpm and time injected ion, and cutting force Fz is affected by the interaction of impressed voltage and feedrate. Also, it was found that the cutting forces of implanted tools become lower and the surface roughness is improved by the effect of nitrogen according to the implantation.

A comprehensive study of spin coating as a thin film deposition technique and spin coating equipment

  • Tyona, M.D.
    • Advances in materials Research
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    • v.2 no.4
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    • pp.181-193
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    • 2013
  • Description and theory of spin coating technique has been elaborately outlined and a spin coating machine designed and fabricated using affordable components. The system was easily built with interdisciplinary knowledge of mechanics, fluid mechanics and electronics. This equipment employs majorly three basic components and two circuit units in its operation. These include a high speed dc motor, a proximity sensor mounted at a distance of about 15 mm from a reflective metal attached to the spindle of the motor to detect every passage of the reflective metal at its front and generate pulses. The pulses are transmitted to a micro-controller which process them into rotational speed (revolution per minute) and displays it on a lead crystal display (LCD) which is also a component of the micro-controller. The circuit units are a dc power supply unit and a PWM motor speed controlling unit. The various components and circuit units of this equipment are housed in a metal casing made of an 18 gauge black metal sheet designed with a total area of 1, $529.2cm^2$. To illustrate the use of the spin-coating system, ZnO sol-gel films were prepared and characterized using SEM, XRD, UV-vis, FT-IR and RBS and the result agrees well with that obtained from standard equipment and a speed of up to 9000 RPM has been achieved.

Optimization of Machining Conditions in Milling of Titanium Alloy (Ti-6A1-4V) Using the Response Surface Method (반응표면법을 활용한 티타늄합금(Ti-6A1-4V)의 밀링 가공조건 최적화에 관한 연구)

  • Kim, Jong-Min;Koo, Joon-Young;Kim, Jeong-Suk;Jun, Cha-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.10
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    • pp.60-67
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    • 2019
  • Recently, lightweight materials such as Ti alloys have been used increasingly in the aerospace and high-tech industries for weight loss and fuel efficiency. Because of built-up edges and workpiece deflection due to low stiffness, the Ti alloys have poor machinability. In our study, systematic experiments were conducted to investigate the milling characteristics of the Ti alloy (Ti-6A1-4V) with endmills. The independent variables in the experiment were spindle speed, feed per tooth, and axial depth. Cutting force, acceleration RMS, and surface roughness were measured. Using the response surface method, the optimal cutting conditions were analyzed to improve machining quality and productivity.