• Title/Summary/Keyword: High Pressure Spray Pump

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An Experimental Study on Che Spray Characteristic of Pintle Type Nozzle in a High Temperature and High Pressure Chamber (고온.고압용기 내에서 핀틀노즐의 분무특성에 관한 실험적 연구)

  • 송규근;정재연;정병국;안병규;오은탁
    • Journal of Advanced Marine Engineering and Technology
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    • v.27 no.1
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    • pp.57-64
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    • 2003
  • The characteristics of fuel spray have an important effect on engine performance such as power, specific fuel consumption and emission because fuel spray controls the mixing and combustion process in an engine. Therefore, if the characteristics of fuel spray can be measured, they can be effectively used for improving engine performance. The major factors controlling fuel spray are injection pressure, ambient pressure and engine speed. In this study, the experiment is performed in a high temperature and high pressure chamber. In experiments, spray tip penetration, spray angle and spray tip velocity are measured at various injection pressure (10 and 14 MPa), ambient pressure(3,4 and 5 MPa), fuel pump speed(500, 700 and 900 rpm). Experimental results are useful for deriving an experimental spray equation and design an optimal engine. The results showed that injection pressure, ambient pressure and fuel pump speed are important factors influencing on the characteristics of spray. 1) Injection pressure influences on the characteristics of spray. That is, as injection pressure is increased, spray angle is decreased but spray penetration and spray tip velocity is increased. 2) Spray angle and spray penetration are increased as fuel pump speed is increased.

An Experimental studies Spray characteristic of Pintle type Nozzle on High Pressure Chamber (고온.고압용기에서의 핀틀노즐의 분무특성에 관한 실험적 연구)

  • 송규근;정재연;오은탁;류호성;안병규
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2002.05a
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    • pp.67-73
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    • 2002
  • The characteristics of fuel spray influence on the engine performances such as power, fuel economy and emissions. therefore, the measurement of fuel spray characteristics is very important for the improvement of heat engine. The factor which controls the fuel spray is injection pressure, ambient pressure, engine speed et al.. In :his study, We measured spray angle, spray penetration and spray tip velocity considering injection pressure(10,14㎫), ambient pressure(3,4,5㎫), fuel pump speed(500,700,900rpm) in the high temperature and pressure chamber. Experimental results are summarized as follows: 1) Injection pressure influence on the characteristics of spray namely As Injection pressure Is increased, spray angle is decreased but spray penetration and spray tip velocity is increased. 2) Spray angle, spray penetration is increased by increasing the fuel pump speed. 3) Ambient pressure plays an important role in spray characteristics.

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A Study on Pressure Drop and Flow Rate of High Viscosity Paint (고점도 도료의 압력손실 및 분사량에 관한 연구)

  • Baek, J.J.;Chung, M.K.;Shin, C.S.;Baek, K.K.
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.786-791
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    • 2003
  • We have studied on the main causes of pressure drop in the paint hose under the spraying with airless spray pump and suggest calculation method for selecting the optimum pressure drop during the spraying. Among many factors contributing the pressure drop during the airless spraying procedure of paint, some of the key factors and the correct method for checking pressure loss between airless pump and spray gun are addressed. We have developed pressure loss calculation method which depending on hose length and diameter, viscosity and flow rate in the painting hose during the spraying. also we have developed calculation equation for the expected spray tip flow rate which depending on pressure and specific gravity and tip size.

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A Study on Characteristics of Durability for Plunger of High Speed and Ultra-High Pressure Reciprocating Pump Using High Velocity Oxygen Fuel Spraying (초고속 용사 적용 고속 초고압 왕복동 펌프 플런저의 내구성 특성에 관한 연구)

  • Bae, Myung-Whan;Park, Byoung-Ho;Jung, Hwa;Park, Hui-Seong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.5
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    • pp.20-28
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    • 2014
  • The high velocity oxygen fuel spraying (HVOF) is a kind of surface modification process technology to form the sprayed coating layer after spraying the powder to molten or semi-molten state by the ultra-high speed at the high-temperature heat source and conflicting with a substrate. It is desirable to melt completely the thermal spray powder in order to produce the coating layer with an optimal adhesion, however, because a semi-molten powder in a spray process has the low efficiency and become a factor that degrades the mechanical property by the inducement of pore-forming within the coating layer. To improve the wear resistance, corrosion resistance and heat resistance, in this study, the plungers of high-speed and ultra-high pressure reciprocating hydraulic pumps for oil and water used in ironwork are produced with $420J_2$ and the coating layers of plungers are formed by the powders of WC-Co-Cr and WC-Cr-Ni including the high hardness WC. The surface of these plungers is modified by the super-mirror face grinding machine using variable air pressure developed in this laboratory, and then the characteristics of cross-sectional microstructure, and surface roughness and hardness values between no operation and 100 days-operation are examined and made a comparison. The fine tops and bottoms on surface roughness curve of oil-hydraulic pump plunger sprayed by WC-Cr-Ni are molded more and higher than those of water-hydraulic pump sprayed by WC-Co-Cr because the plunger diameter of oil-hydraulic pump is 0.4 times smaller than that of water-hydraulic pump and the pressure of oil-hydraulic pump exerted on the plunger is operated with the 70 bars higher than that of water-hydraulic pump. As a result, it is found that the values of centerline average surface roughness and maximum height for oil-hydraulic pump plunger are bigger than those of water-hydraulic pump plunger.

Spray Angle and Break-up Characteristics of Supersonic Liquid Jets by an Impinging Methods with High Speed Projectile (초고속 발사체의 액체 저장부 충돌에 의한 초음속 액체 제트의 분무 속도 및 분열 특성)

  • Lee, In-Chul;Shin, Jeung-Hwan;Kim, Heuy-Dong;Koo, Ja-Ye
    • Journal of the Korean Society of Visualization
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    • v.9 no.1
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    • pp.55-60
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    • 2011
  • Pulsed supersonic liquid jets injected into an ambient air are empirically studied by using a high pressure ballistic range system. Ballistic range systems which are configured with high-pressure tube, pump tube, launch tube and liquid storage nozzle. Experimental studies are conducted to use with various impact nozzle geometry. Supersonic liquid jets are generated by an impact of high speed of the projectile. High speed liquid jets are injected with M = 3.2 which pressure is 1.19 GPa. Multiple jets which accompany with shock wave and pressure wave in front of the jet were observed. The shock-wave affects significantly atomization process for each spray droplets. As decreasing orifice diameter, the averaged SMD of spray jets had the decreasing tendency.

A Study on Development of New Repair Method by High Pressure Spray (고압 스프레이 방식 신보수공법의 개발에 관한 연구)

  • Woo, Jong-Tae;Jang, Suk-Hwan;Kim, Yong-Chul
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.7 no.1
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    • pp.279-288
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    • 2003
  • This study is the development of method on repairing concrete structure for progressing the durability of reinforced concrete. This method is wet spray method which compress and conduct mortar pre-mixed with polymer powder to hose by high pressure pump and spray it on the section of concrete structure through nozzle made specially. Characters of this method are that materials are selected with the sort of structure and the cause of deterioration and macro pores are removed in repaired section by conducting with high pressure and spraying with high velocity for progressing the durability of concrete structure. This study has carried out that the minimum capacity of rebound was measured with various condition and physical properties of sample made by spray method were estimated in comparing with sample made by previous hand method. Also, properties of long-term have carried out after this method was applied on site. According to experimental study, the capacity of rebound showed below 5% and physical properties of sample made by spray method were superior to that of sample made by hand method and physical and durable properties of long-term showed excellence.

Effect of Injection Pressure on the Flash Boiling Spray from Simple Orifice Nozzle (인젝터 압력이 단공노즐 감압비등 분무에 미치는 영향)

  • Lee, Hyunchang;Cha, Hyunwoo;Kang, Donghyeon
    • Journal of ILASS-Korea
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    • v.27 no.1
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    • pp.42-49
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    • 2022
  • Flash boiling occurs in a couple of modern engineering systems and understanding its mechanism is important. In this experimental study, discharge coefficient of flash boiling spray from simple orifice nozzle was measured, and backlight imaging was acquired at injection pressure to 6.0 bar and temperature to 163℃ for the purpose. Pressurized water by pump was used for working fluid and was heated by electric heater and ejected through simple orifice nozzle diameter of 0.5 mm. High speed camera with long distance microscope was used for backlight imaging in two FoV having magnification of 3.3 and 0.64. The decrease of discharge coefficient according to degree of superheating and evolution of flash boiling spray imaged at various pressure and temperature were explained by the pressure field inside the injector.

A study on the erosive wear of spray tip nozzle by epoxy primer paint impingement and the spraying characteristics (에폭시 프라이머 도료의 에어리스 스프레이 분사 시간에 따른 팁 노즐 침식마모경향과 분사특성 연구)

  • Kim, Jinuk;Cho, Yeon-Ho;Cheon, Je-Il;Han, Myoung-Soo
    • Corrosion Science and Technology
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    • v.14 no.2
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    • pp.59-63
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    • 2015
  • Airless spray which is widely used for painting to ship blocks and hull sides is the coating method for attaching atomized paint material to the substrate using spray tip nozzle with compressed air. When the paint material which has high solid contents such as epoxy primer paint is atomized by passing through spray tip nozzle with high pressure, the nozzle composed of tungsten carbide(WC) undergoes the erosive wear, leading to widening of nozzle hole. The deformation of nozzle hole induces improper spray pattern and coating failures such as finger pattern and sagging because the conditions of spray pump pressure and paint flow rate for developing full spray pattern are changed. In this study, an appropriate replacement cycle of spray tip was predicted by measuring the erosive wear tendency as increasing the spraying time of epoxy primer paint.

A Theoretical Study on Flow and Pressure Variation Characteristics of Fuel Supply System in Diesel Engine (디젤엔진 연료계통의 유동 및 압력 변동특성에 관한 이론적 연구)

  • 송치성
    • Journal of Advanced Marine Engineering and Technology
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    • v.17 no.3
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    • pp.12-23
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    • 1993
  • Combustion phenomenon in diesel engine is mainly governed by characteristics of fuel injection and fuel spray system affected by its dimensions and operating condition. Fuel supply system is consisted of fuel injection pump, high pressure pipe and injection nozzle. In order to develope the more economical diesel fuel injection system, it is in need to carryout the fairly wide range experiments, which is quite impossible. Therefore, theoretical analysis for the numberous parameters is powerful method in this case. In the present study, equations of continuity of fuel oil in fuel injection system are solved to obtain the flow and pressure variation in diesel fuel system affected by injection pump speed, plunger diameter, pipe length and nozzle opening pressure.

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