• Title/Summary/Keyword: High Pressure Fuel pipe

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A Theoretical Study on Flow and Pressure Variation Characteristics of Fuel Supply System in Diesel Engine (디젤엔진 연료계통의 유동 및 압력 변동특성에 관한 이론적 연구)

  • 송치성
    • Journal of Advanced Marine Engineering and Technology
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    • v.17 no.3
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    • pp.12-23
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    • 1993
  • Combustion phenomenon in diesel engine is mainly governed by characteristics of fuel injection and fuel spray system affected by its dimensions and operating condition. Fuel supply system is consisted of fuel injection pump, high pressure pipe and injection nozzle. In order to develope the more economical diesel fuel injection system, it is in need to carryout the fairly wide range experiments, which is quite impossible. Therefore, theoretical analysis for the numberous parameters is powerful method in this case. In the present study, equations of continuity of fuel oil in fuel injection system are solved to obtain the flow and pressure variation in diesel fuel system affected by injection pump speed, plunger diameter, pipe length and nozzle opening pressure.

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A Study on the Simulation of the Fuel Injection System in a Large Low-speed marine Diesel Engine (박용 대형 저속 디젤기관 연료분사계통의 시뮬레이션에 관한 연구)

  • 이창식
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2000.05a
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    • pp.36-44
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    • 2000
  • In his study the simulation was carried out by simplifing and modeling dividing into fuel injectioin pump high pressure pipe and fuel injection valve in the fuel injection system of a low speed marine diesel engine. A computer simulation model was developed using the method of characteristics to analyze the unsteady flow in the fuel injection system considering cavitation and variation of fuel density and bulk modulus. Comparison was commenced between the calculated data and experimental data of pressure and injection quantity at the high pressure distributor in fuel injection system for the training ship "M/V hanara" the effects of the high pressure pipe length diameter plunger diameter nozzle openning pressure were also investigated by simulating results.g results.

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A Study on a Simulation of a Fuel Injection System in a Large Low-Speed Marine Diesel Engines (박용 대형 저속 디젤기관 연료분사계통의 시뮬레이션에 관한 연구)

  • 강정석;이창식;조권회;최재성
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.6
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    • pp.43-52
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    • 2000
  • In this study, a simulation program was developed, which could simulate a fuel injection system for low-speed marine diesel engine. The fuel injection system was divided into fuel injection pump, high pressure pipe and fuel injection valve. The unsteady flow in the high pressure injection pipe was analyzed by the method of characteristics, considering cavitation and variation of fuel density and bulk modulus. It was confirmed that the simulation results were good agree with experimental results of injection pressure and quantity at the high pressure distributor in fuel injection system for the training ship "M/V Hannara". And the effects of the atomizer hole diameter, maximum needle lift, plunger diameter and nozzle opening pressure were also investigated with simulating results.g results.

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A Study on the Heading Process of Pipe (파이프의 헤딩공정에 관한 연구)

  • Kim, K.S.;Lee, H.Y.;Chun, S.Y.;Hur, K.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.500-502
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    • 2008
  • In generally, a high pressure fuel injection pipe has been often used as a fuel supply line in automobiles or other diesel engines. Such conventional high pressure fuel injection pipe, however, has suffered from the problem that is folding and hair cracks created therein. The defects can be locally formed in the inner wall surface of the pipe at the connecting head leading to a flow path when the pipe is deformed by the heading process. In the study, in order to prevent the folding in the inner wall surface of the pipe during the heading process, FE-analysis has been used in the die design.

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Analysis of Vibration Characteristics of Fuel Pipe and Test Jig for Vehicle (차량 연료공급용 파이프 및 시험용 지그의 진동특성 해석)

  • Son, In-Soo;Kim, Myung-Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.3
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    • pp.315-321
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    • 2021
  • In this study, the natural frequency analysis of the fuel pipe and vibration test jig was performed as a basic study to determine the vibration characteristics of the vehicle's fuel pipe and the stability analysis of fatigue failure of the pipe. The natural frequencies of the fuel pipe and the fuel pipe with the test jig were calculated and the results were compared. As a result of the analysis, it was found that the natural frequency of the fuel pipe and the natural frequency of the test jig differed about 7 times, so that the vibration of the test jig did not affect the vibration of the fuel pipe. In addition, as a result of the natural frequency analysis of the fuel pipe itself and the pipe with the test jig attached, the maximum error is less than about 1%. In the future, it was suggested that the analysis of the design changed fuel pipe may be performed without a test jig.

Computer Simulation of the Electronic Hydraulic Ultra - High Pressure Fuel Injection System (전자유압식 초고압 연료분사계의 시뮬레이션에 관한 연구)

  • Jang, Se-Ho;Ahn, Su-Gil
    • Journal of Advanced Marine Engineering and Technology
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    • v.20 no.5
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    • pp.82-92
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    • 1996
  • A computer simulation with predict the fuel injection rates and the fuel injection pressure behaviors in diesel engine fuel injection systems would by very useful in designing or improving fuel injection systems. In this paper we developed computer program in order to predict the behaviors of the fuel injection rate and the injection pressure for Electronic Hydraulic Ultra-High Pressure Fuel Injection System. We've applied the continuity and momentum equations for the hydraulic phenomena and the dynamics of individual components of the Electronic Hydraulic Fuel Injection System. To solve all the equations numerically we've applied the Runge-kutta IV method. Water hammer equations were applied for the hydraulic pipe solution, and the method of characteristics was employed in our calculations. The simulation results were compared with the experimental results for: Accumulator pressure, Injection pressure and unjection rate. As a result, The simulation results agree very well with our experimental results. We found that a large accumulator and the high speed solenoid valve were required, and the compression volume of the fuel had to be as small as possible in order to acheive ultra-high pressure fuel injection.

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Effects of the fuel injection system on combustion in a diesel engine (디젤기관의 연소에 미치는 분사계의 영향)

  • Kwon, S. I.;Kim, W.
    • Journal of the korean Society of Automotive Engineers
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    • v.15 no.1
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    • pp.37-44
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    • 1993
  • Fuel injection system is an important tool in the exhaust emission and performance of a diesel engine. Effects of the fuel injection system in diesel combustion was investigated experimentally by measuring the performance and analyzing the combustion phenomena in a D.I. diesel engine. The selected injection parameters were nozzle opening pressure, nozzle projection length, and nozzle spray angle. From the measured results, it is shown that the fuel injection pipe diameter is an effective means to improve engine performance in a middle and high speed range and the 2 stage spring nozzle holder has the advantage of increasing the engine performance due to the initial injection pressure in a low speed range. It has been also shown that increasing nozzle opening pressure resulted in decrease in smoke, but increase in NO$_{x}$ from the engine.e.

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simulation of the fuel-injection system in a diesel engine (디이젤 기관 연료분사계의 시뮬레이션)

  • 채재우;오신규
    • Journal of the korean Society of Automotive Engineers
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    • v.7 no.2
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    • pp.45-54
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    • 1985
  • Recently, the problem of exhaust gas pollution is increasingly being aggravated by the active use of the Diesel engine. For the fuel-injection system which affects the composition of exhaust gas from the Bosch type single-hole nozzle in the Diesel engine, a mathematical model was set up to study pressure variations in the high pressure pipe, the injection rate, and the needle lift. The fundamental equations of the mathematical model have been solved by the Newton Raphson Method applying the Finite Diffrence Method. The effective stroke of the injection pump plunger due to a change in engine rpm was calculated by the measurement of Control Rack, Pinion, and Plunger sizes and by the use of Characteristic Curve of Governor. The computed results for the pressure variations in the high pressure pipe and needle lift at 800 rpm and 1000 rpm are in good agreement with experimental ones in general. By a developed program, the effects of other various parameters will by calculated for the performance of the fuel-injection system.

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A Study on the Injection Characteristics of Fuel Supply System of Diesel Engine (디젤엔진 연료계통의 분사특성에 관한 연구)

  • 송치성
    • Journal of Advanced Marine Engineering and Technology
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    • v.17 no.4
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    • pp.49-62
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    • 1993
  • It has been a principle research topic on the diesel engine development to increase the efficiency and the performance of engine to satisfy the user's needs for high reliability and durability. However, recently with the worldwide concerns at the global climate change and environmental protection, the main target in the diesel engine research has been changed to solve the exhaust emission problem in order to satisfy the strict emission regulations. To reduce the pollutant for the diesel engine, the researchs on the combustion chamber is the most important and has to be performed first of all. The diesel fuel injection system plays major role to air-fuel mixing process and influences engine output, themal efficiency, reliability, noise, and emissions. The experimental studies were conducted by varying the various parametric conditions and the results were campared with the computation and calculated results by using the fuel injection simulation program developed during previous research. From the experiments, the matching technique of a fuel injection pump and nozzle was conducted to understand under the various parametric conditions. Also, the relations between needle lift and wave propagation characteristics in high pressure pipe were examined. The basic design data from the experimentations and computation works would be applied to actual design works of diesel fuel injection system.

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A Study on Structure Analysis and Fatigue Life of the Common Rail Pipe (커먼레일 파이프의 구조해석 및 피로수명에 관한 연구)

  • Song, M.J.;Jung, S.Y.;Hwang, B.C.;Kim, C.
    • Transactions of Materials Processing
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    • v.19 no.2
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    • pp.88-94
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    • 2010
  • The next generation of diesel engine can operate at high injection pressure up to 1,800bar. The common rail pipe must have higher internal strength because it is directly influenced by the high-pressure fuel. Folding defects in the Common rail pipe can not ensure the structural safety. Therefore, Preform design and fatigue-life analysis are very important for preventing the head of the common rail pipe from folding in the heading process and for predicting fatigue life according to the amount of folding. In this study, a closed form equation to predict fatigue life was suggested by Goodman theory and pressure vessels theory in ASME Code in order to develop an optimization technique of the heading process and verified its reliability through fatigue-structural coupled field analysis. The results calculated by the theory were in good agreement with those obtained by the finite element analysis.