• 제목/요약/키워드: High Precision Machinery

검색결과 244건 처리시간 0.021초

소형 정밀 메카니즘을 위한 유성 감속기 개발에 대한 연구 (An investigation on development of the planetary gearheads for small precision mechanism)

  • 김주한;정중기;성하경
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.723-728
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    • 2003
  • Planetary gearheads are widely used in the transmissions of samll precision mechanism, automation, robotics, heavy machinery and marine vehicle . Planetary gearheads have advantages that same-axle structure, high torque transmission, low noise in comparison with spur gearheads. And, planetary gearheads are typically specified in application where space is limited. In till study included planetary type gearheads design, manufacture, efficiency test. Especially, this time performed gear mesh stiffness simulation and vibration analysis for planetary gearheads.

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나노초 및 피코초 레이저를 이용한 FPCB의 절단특성 분석 (FPCB Cutting Process using ns and ps Laser)

  • 신동식;이제훈;손현기;백병만
    • 한국레이저가공학회지
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    • 제11권4호
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    • pp.29-34
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    • 2008
  • Ultraviolet laser micromachining has increasingly been applied to the electronics industry where precision machining of high-density, multi-layer, and multi material components is in a strong demand. Due to the ever-decreasing size of electronic products such as cellular phones, MP3 players, digital cameras, etc., flexible printed circuit board (FPCB), multi-layered with polymers and metals, tends to be thicker. In present, multi-layered FPCBs are being mechanically cut with a punching die. The mechanical cutting of FPCBs causes such defects as burr on layer edges, cracks in terminals, delamination and chipping of layers. In this study, the laser cutting mechanism of FPCB was examined to solve problems related to surface debris and short-circuiting that can be caused by the photo-thermal effect. The laser cutting of PI and FCCL, which are base materials of FPCB, was carried out using a pico-second laser(355nm, 532nm) and nano-second UV laser with adjusting variables such as the average/peak power, scanning speed, cycles, gas and materials. Points which special attention should be paid are that a fast scanning speed, low repetition rate and high peak power are required for precision machining.

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고변형률 압축 하중에서 활동(KS D 5101 C3605BD-F)의 동적 변형 거동 특성 (Dynamic Compressive Deformation Characteristics of Brass at High Strain Rates)

  • 이억섭;나경찬;김경준
    • 한국정밀공학회지
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    • 제20권12호
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    • pp.142-147
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    • 2003
  • Mechanical properties of the materials used for transportations and industrial machinery under high strain rate loading conditions such as high impact loading are required to provide appropriate safety assessment to varying dynamically leaded mechanical structures. The Split Hopkinson Pressure Bar(SHPB) technique with a special experimental apparatus can be used to obtain the material behavior under high strain rate ]ending conditions. In this paper, the dynamic deformation behavior of a brass under both high strain rate compressive loading conditions has been determined using the SHPB technique.

Focused Infrared Light를 이용한 롤투롤 핫엠보싱 (Focused-Infrared-Light Assisted Roll-to-Roll Hot Embossing)

  • 조정대;김우섭;김광영;최영만
    • 한국정밀공학회지
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    • 제34권3호
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    • pp.199-203
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    • 2017
  • Hot embossing techniques are used to engrave patterns on plastic substrates. Roll based hot embossing uses a heated roll for a continuous process. A heated roll with relief patterns is impressed on a preheated plastic substrate. Then, the substrate is cooled down quickly to prevent thermal shrinkage. The roll speed is normally very slow to ensure substrate temperature increase up to the glass transition temperature. In this paper, we propose a noncontact preheating technique using focused infrared light. The infrared light is focused as a line beam on a plastic substrate using an elliptical mirror just before entering the hot embossing roll. The mid range infrared light efficiently raises the substrate temperature. For preliminary tests, substrate deformation and temperature changes were monitored according to substrate speed. The experiments show that the proposed technique is a good possibility for high speed hot embossing.

DLC 코팅된 가이드레일을 이용한 볼베어링 직선 이송 스테이지의 진공환경 제어 특성 분석 (Experimental Control Characteristic Investigation of Ball Bearing Guided Linear Motion Stage with Diamond-like Carbon Coated Guide Rail)

  • 심종엽;김경호;황주호
    • 한국생산제조학회지
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    • 제23권4호
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    • pp.392-397
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    • 2014
  • Recently, there is an increase in the need for precision linear stages with vacuum compatibility in such areas as lithography equipment for wafer or mask manufacturing, mask mastering equipment for optical data storage and electron beam equipment. A simple design, high stiffness and low cost can be achieved by using ball bearings. However, a ball bearing have friction and wear problems just as in ambient air. In order to decrease the friction, a special finish, a diamond-like carbon (DLC) film coating, is applied to the surface of a guide rail by sputtering deposition. This paper presents the result of an experimental investigation on the control performance of a ball bearing-guided linear motion stage under two environmental conditions: in air and vacuum. A comparison between the results with and without the DLC coating was also considered in the experimental investigation.

나노입자 제거용 Far Field 메가소닉 개발 (Development of a Far Field type Megasonic for Nano Particle Removing)

  • 이양래;김현세;임의수
    • 한국정밀공학회지
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    • 제30권11호
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    • pp.1193-1201
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    • 2013
  • Improved far field type(improved type) megasonic applicable to the cleaning equipment of single wafer processing type has been developed. In this study, to improve the uniformity of acoustic pressure distribution(APD), we utilize far field with relatively uniform APD, piezoelectric ceramic with a triangle hole in its center to prevent standing wave resulted from radial mode, and reflected wave from the wall of waveguide. On the basis of these methods, two analysis models of improved type were designed to which piezoelectric ceramic of different shape of electrode attached, and APD were analyzed by means of finite element method, and then one of them was selected by analysis results, finally, the selected model was fabricated. Test results show that the fabricated is better in the uniformity of APD than the imported and the conventional, also the fabricated shows high particle removal efficiency of 92.3% using DI water alone as a cleaning solution.

Micro-AAJ를 이용한 엔진 피스톤 링의 마찰 저감 표면 개발 (Development of Engine Piston Ring Surface for Friction Reduction using Micro Abrasive Air Jet)

  • 최수창;노승국;이현화;박종권
    • 한국정밀공학회지
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    • 제31권5호
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    • pp.389-394
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    • 2014
  • In this paper, we report a new manufacturing method for friction reduction using micro-AAJ (abrasive air-jet) machining. AAJ machining employs compressed air to accelerate a jet of high-speed particles to mechanically machine features, including micro-channels and micro-holes, into glass, metal, or polymer substrates for use in microfluidics, MEMS (micro electromechanical systems). And we introduce the micro-AAJ machining system, which consists of a micro-AAJ nozzle and a five-axis positioning system. Various micro-AAJ nozzles can be used, depending on the required surface structure, and three-dimensional machining is possible. We machined samples under six different conditions and describe machining results obtained while using it. We also measured the coefficient of friction of micro-textured surfaces. We report the coefficient of friction of micro-textured surfaces patterned using micro-AAJ machining for engine piston ring.

초정밀 앵귤러 컨택트 볼 베어링 개발

  • 현준수;문호근;박태조
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제27회 춘계학술대회
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    • pp.300-306
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    • 1998
  • A high precision angular contact ball bearing is developed by Hanwha Machinery Co. The developed bearing is 7004C with P4 class. The performance test was succeful until 60,000 rpm.

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Improvement of Tracking Accuracy of Positioning Systems with Iron Core Linear DC Motors

  • Song, Chang-Kyu;Kim, Gyung-Ho
    • International Journal of Precision Engineering and Manufacturing
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    • 제6권1호
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    • pp.31-35
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    • 2005
  • Higher productivity requires high-speed motion of machine tool axes. The iron core linear DC motor (LDM) is widely accepted as a viable candidate for high-speed machine tool feed unit. LDM, however, has two inherent disturbance force components, namely cogging and thrust force ripple. These disturbance forces directly affect the tracking accuracy of the feeding system and must be eliminated or reduced. In order to reduce motor ripple, this research adapted the feedforward compensation method and neural network control. Experiments carried out with the linear motor test setup show that these control methods are effective in reducing motor ripple.