• Title/Summary/Keyword: High Precision Machinery

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Equipment Maintenance Environment Based on Field-Data of Root Industry by Manufacturing-Field Analysis (뿌리산업 제조현장 체계분석 및 데이터 기반 설비보전 환경구축)

  • Kim, Dong-Hong;Song, Jun-Yeob
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.1
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    • pp.19-22
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    • 2017
  • This paper describes the efficient equipment maintenance that can offer the exact time for repair and change of component in root industry. A conventional method offered the fixed time for repair and change of component because the method is based on early guarantee specification of the component. However the operating condition of manufacturing field is often under worse condition than early guarantee condition for high productivity. So, most components can't use until early guarantee time due to the operation of various different condition. Therefore we suggest the useful method for efficient equipment-maintenance by manufacturing-field analysis and feedback database. For this, the classification of root industry and related equipment is performed and then the detail classification of the process and component for equipment maintenance. And the monitoring module is also designed to gather data for feedback process and the environment is basically implemented for aging and reliability test.

Reliability Evaluation of an Oil Cooler for a High-Precision Machining Center

  • Lee, Seung-Woo;Han, Seung-Woo;Lee, Hu-Sang
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.3
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    • pp.50-53
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    • 2007
  • Improving the reliability or long-term dependability of a system requires a different approach from the previous emphasis on short-term concerns. The purpose of this paper is to present a reliability evaluation method for an oil cooler intended for high-precision machining centers. The oil cooler system in question is a cooling device that minimizes the deformation caused from the heat generated by driving devices. This system is used for machine tools and semiconductor equipment. We predicted the reliability of the system based on the failure rate database and conducted the reliability test using a test-bed to evaluate the life of the oil cooler. The results provided an indication of the reliability of the system in terms of the failure rate and the MTBF of the oil cooler system and its components, as well as a distribution of the failure mode. These results will help increase the reliability of oil cooler systems. The evaluation method can also be used to determine the reliability of other machinery products.

A Study on Development of Automatic Agricultural Machinery for Onions Harvest (전자동 양파수확용 농기계 개발에 관한 인구)

  • 이진구;윤복현;박창언;김일수;성백섭;안영호;김인주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.544-547
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    • 2002
  • According to the rising of national economic level. domestic consumption of vegetables having high additive values is increased continuously due to increased consumption of meat in last decade. These vegetables are produced almost in this country and are limited to import from neighbor countries in due of high transportation expenses for storing in refrigerated container. It is very important to mechanize the harvest work, forming more than 30% for their production cost, in order to cultivate variable vegetables at the same time according to their harvesting seasons. In this state its former harvest methods, with using of human power or semi-automatic harvest, caused to increase their production cost due to high labor cost and low working efficiency. The former onion harvest being operated almost by semi-automatic plant distributer mechanism have many limit and troublesome for cultivation spaces, vinyle mulched ridge, gravel mixture in soil. Therefore, it is necessary to develope a fully automatic and self-running situation and overcome above handicaps, even in the farm covered with vinyle house or mulch sheets. This newly developed onion harvest can be applied to plant various young trees and will be able to export together with onion haying their competition in the worldwide market in which the culinary vegetable method or farm conditions is similar to our country.

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Development of Gondola-type Building Management Robot Platform and Mechanism for Moving/Tasking on Building Outer-wall (곤돌라형 외벽 유지관리 로봇의 이동/작업 메커니즘 및 플랫폼 개발)

  • Ham, Young-Bog;Park, Soung Jea
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.4
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    • pp.375-382
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    • 2013
  • Down through the years, human needs and desires have required a robot system to work at hazardous environments instead. Current painting task is costly and laborious, and it exposes workers to significant health and safety risks. Automation system offers potential improvement in this area and is especially well suited to the outer-wall painting tasks in concrete structures. This paper introduces the result of gondola-type building management robot(G-BMR) platform and mechanism for moving/tasking on building outer-wall for the outer-wall painting. Its technical and economic feasibility are conducted, and it is concluded that developing G-BMR is physically and economically feasible in this research. And we discuss about the future of G-BMR and automation in construction field.

Design and Control of Industrial Dual Arm Robot (산업용 양팔로봇의 설계 및 제어)

  • Park, Chan-Hun;Park, Kyoung-Taik
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.11
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    • pp.58-65
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    • 2008
  • The study on dual arm robot manipulator which consists of two 6-DOF srms and one 2-DOF torso is introduced. This dual arm robot manipulator is designed for automation of assembly process in automotive manufacturing line. Each industrial 6-DOF arm can be used as a stand-alone type of industrial robot manipulator with 6-DOF and as a manipulator part of dual arm robot at the same lime. These structures help the robot maker willing to succeed in emerging market of dual arm robots have the high competitive power for the current industrial robot market and the emerging market of dual arm robot at the same time. The research results of the design concept, workspace analysis and the PC-based controller will be introduced.

A Study on the Power Transmission Design of a High Speed Automatic Washer (고속 세탁시스템의 구동 설계)

  • 이장무;윤구영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.872-876
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    • 1996
  • Most studies of rotary machinery design have been performed to establsih a new mechanism or a dramatic combination of machine elements for the power transmission. Although the rotary machine is worked very efficiently, that still has a major work to better performance which is the optimization of the selected mechanism for the mechanical efficiency, low vibration and noise, or customer interest. This work presents a practical approach used for washer's efficiency and machinery vibration and noise reduction along with a systematic procedure. Also for the confirming the study, a computer simulation program and a real working mock-up are developed and used to show very good agreement with the analytical result.

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Design of the Cradle for the Improvement of Efficiency of Vibration Isolation of a Precision Machinery (초정밀 가공장비의 진동절연용 크레들 설계)

  • Hong, Seok-In;Jang, Han-Kee;Kim, Ho-Sang;Lee, Dae-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.954-954
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    • 2005
  • In this study new vibration isolation system was designed so as to decouple translational motion and rotational motion of a workstation as well as to maximize an efficiency of vibration isolation. Whole motion of the workstation as well as the transmitted vibration from the floor were compared at the two conditions; with and without the cradle system. It was shown that the cradle system had a clear effect to suppress the roiling motion of the workstation.

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Fabrication of a Hybrid Superhydrophobic/superhydrophilic Surface for Water Collection: Gravure Offset Printing & Colloidal Lithography (수분수집을 위한 초발수/초친수 복합 표면 제작: 그라비아 옵셋 프린팅과 콜로이달 리소그래피 공정)

  • Ji, Seung-Muk;Kim, In-Young;Kim, Eun-Hee;Jung, Jie-Un;Kim, Wan-Doo;Lim, Hyun-Eui
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.1
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    • pp.19-24
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    • 2012
  • We demonstrate the desert beetle back mimicking hybrid superhydrophilic/superhydrophobic patterned surface by using the combination method of colloidal lithography and gravure offset printing for nano and micro patterning, respectively. The two methods are cost-effective and industrially available techniques compared to the other nano/micro patterning methods. To verify the water collecting function of the hybrid surface, the water condensation behavior is investigated on the chilled surface in ambient temperature and high humidity. Due to the synergetic effect of drop and film wise condensation, the hybrid superhydrophobic/superhydrophilic surface shows the higher efficiency than one of single wettability surfaces. The work is underway to get the good patterns of hybrid surfaces for water collecting from the dew or fog.

Measurement and Compensation of Synchronization Error in Offset Printing Process (오프셋 인쇄에서의 동기화 오차 정밀 계측 및 보정 연구)

  • Kang, Dongwoo;Kim, Hyunchang;Lee, Eonseok;Choi, Young-Man;Jo, Jeongdai;Lee, Taik-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.6
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    • pp.477-481
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    • 2014
  • Flexible electronics have been to the fore because it is believed that flexibility can add incredible value such as light weight and mobility into the existing electronic devices and create new markets of large-area and low-cost electronics such as wearable eletronics in near future. Offset printing processes are regarded as major candidates for manufacturing the flexible electronics because they can provide the patterning resolution of micron-size effectively in large-area. In view of mechanics, the most important viewpoint in offset printing is how to achieve the synchronized movement of two contact surfaces in order to prevent slip between two contact surfaces and distortion of the blanket surface during ink transfer so that the high-resolution and good-overlay patterns can be printed. In this paper, a novel low-cost measurement method of the synchronization error using the motor control output signals is proposed and the compensation method is presented to minimize the synchronization error.