• Title/Summary/Keyword: High Performance Superplasticizer

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A Study on Viscosity Reducing of Cement-Based Materials by Replacing Byproducts and Adding Low-Viscosity Type HRWR (산업부산물 치환 및 저점도형 고성능 감수제를 사용한 시멘트 계열 재료의 점도저하 방안 연구)

  • Son, Bae-Geun;Han, Dongyeop
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.4
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    • pp.353-358
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    • 2017
  • The aim of this research is providing a fundamental idea on reducing viscosity of high performance cementitous materials. In rheological aspect, to determine the fluidity of the cementitious materials, both yield stress and viscosity should be controlled. For the high performance cementitious materials with low water-to-binder ratio and high volume fraction, it was difficult to reduce the viscosity with superplasticizer while reducing yield stress was relatively easy. Hence, in this research, with the goal of reducing viscosity of the cementitious materials, both ways of reducing viscosity were suggested: achieving proper combination of powder conditions, and adding low-viscosity typed water reducer. First, by replacing various byproduct powders, specifically, raw coal ash and wasted limestone powder showed favorable results on reducing viscosity of the cement paste. Regarding the low viscosity typed superplasticizer, it showed a good performance on reducing viscosity comparing with generic superplasticizer. Therefore, based on the results of this research, it is expected to provide a fundamental idea on reducing viscosity of cementitious materials by various methods.

Develop a sustainable wet shotcrete for tunnel lining using industrial waste: a field experiment and simulation approach

  • Jinkun Sun;Rita Yi Man Li;Lindong Li;Chenxi Deng;Shuangshi Ma;Liyun Zeng
    • Advances in concrete construction
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    • v.15 no.5
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    • pp.333-348
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    • 2023
  • Fast infrastructure development boosts the demand for shotcrete. Despite sand and stone being the most common coarse and fine aggregates for shotcrete, excessive exploration of these materials challenges the ecological environment. This study utilized an industrial solid waste, high-titanium heavy slag, blended with steel fibers to form Wet Shotcrete of Steel Fiber-reinforced High-Titanium Heavy Slag (WSSFHTHS). It investigated its workability, shotcrete performance and mechanical properties under different water-to-cement ratios, fly ash content, superplasticizer dosage, and steel fiber content. The tunnel excavation and support were investigated by conducting finite element numerical simulation analysis and was used in 3 tunnel lining pipes in Zhonggouwan tailing pond. The major findings are as follows: (1) The water-to-cement ratio (w/c ratio) significantly impacted the compressive strength of WSSFHTHS. The highest 28-day compressive strength of 60 MPa was achieved when the w/c ratio was 0.38; (2) Adding fly ash improved the workability and shotcrete performance and strength development of WSSFHTHS. The best anti-permeability performance was achieved when the fly ash constituted 15%, with the lowest permeability coefficient of 4.596 × 10-11 cm/s; (3) The optimum superplasticizer dosage for WSSFHTHS is 0.8%. It provided the best workability and shotcrete performance. Excessive dosage resulted in water bleeding and poor aggregate encapsulation, while insufficient dosage decreased flowability and adversely affected shotcrete performance; (4) The dosage of steel fibers significantly impacted the flexural and tensile strength of WSSFHTHS. When the steel fiber dosage was 45 kg/m3, the 28-day flexural and tensile strengths were 8.95 MPa and 6.15 MPa, respectively; (5) By integrating existing shotcrete techniques, the optimal lining thickness was 80 mm for WSSFHTHS per simulation. The results revealed that after using WSSFHTHS, the displacement of the tunnel surrounding the rock significantly improved, with no cracks or hollows, similar to the simulation results.

Effect of Aggregates Kinds and Superplasticizer on Fundamental Properties of Ultra High Performance Concrete (골재 종류 및 SP제 변화가 초고성능 콘크리트 기초적 특성에 미치는 영향)

  • Lee, Hong-Kyu;Jung, Sang-Woon;Jo, Man-Ki;Han, Dong-Yeop;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.55-56
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    • 2014
  • In this research, the effect of types of aggregate and SP on fundamental properties of ultra-high performance concrete of 80 MPa of compressive strength was evaluated to provide solution for high cost of ultra-high performance concrete. As the results of a series of tests, the mixture using limestone and silica aggregates showed improved workability rather than the mixture using granite aggregate. For compressive strength of UHPC, the UHPC mixtures using limestone and silica aggregates showed higher compressive strength than the UHPC mixture using granite aggregate while all mixtures satisfied target compressive range.

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An experimental study on the fragility factor of high strength concrete (고강도 콘크리트의 취도계수에 관한 실험적 연구)

  • Kim, Hui-Doo;Yang, Seong-Hwan
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.148-149
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    • 2014
  • In modern society, population overcrowding and concentration of facilities are happened because of the concentration on to city. So this phenomenon demands improvement of material's performance, technical development of structure analysis and design and improvement of constructing ability .High strength concrete has some merits. High strengthening makes the cross section reduced, and that cause decrease of structure weight. And using high durable and superplasticizer promote liquidity, thus high quality concrete can be produced. Because of these advantages, this study is for showing validity of using it by compression/tensile strength experiment. As this experiment's result, when concrete become stronger, interface intensity coefficient between cement and aggregate is different and they don't adhere to each other. So there is brittle failure. Fragility factor also steadily increase with strong concrete, it tells high strength concrete has problem. Therefore the sources used in high strength concrete like cement and aggregate must have great quality. So the source's performance must be supervised well because their quality decides performance criteria.

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A Study on Improving Fluidity of Cement Paste (시멘트 페이스트의 유동성 개선방안 연구)

  • Han, Dongyeop
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.171-172
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    • 2017
  • In order to meet the high performance of the concrete, the viscosity increases with water binder ratio and amount of powder. because of these problems, we use high performance water reducing agent and low viscosity water reducing agent, but side effects may occur when using large amount of water reducing agent. Therefore, in this research, in order to increase the viscosity, I would like to analyze the change in viscosity and flow characteristics of paste by utilizing fly ash and lung limestone which are generally thrown away without using high performance water reducing agent.

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The Performance of Concrete Used High Strength Development Polycarboxylate Superplasticizer (고강도용 폴리카르본산계 고성능 감수제가 사용된 콘크리트의 성능)

  • Lee, Wan-Jo;Kang, Sung-Gu;Hwang, In-Dong;Lee, Jae-Yong;Park, Sung;Chug, Yun-Joong
    • Journal of the Korean Ceramic Society
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    • v.42 no.3 s.274
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    • pp.182-187
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    • 2005
  • There are many kinds of polycarboxylate superplasticizer as a functional classification which are introduced to domestic; Water Reducer, Retention, Ultra High Strength Superplasicizer. These are showed different physical behaviors because of the difference in the chemical system and the manners after cement mixing. In the case of water reducer, when $1.2\% of cement weight used, water reducing which is over $30\% is observed, but it take with segregation and the reduction of slump flow shows over 30 cm after 45 min of concrete produce. In the case of retention, when the same quantity used, water reducing which is about $25\% is observed and slump flow which is up to 45 min shows under 15 cm. And in the case of ultra high strength, when $1.2\% of cement weight used, water reducing which is over $30\% is observed, and slump flow which is up to 45 min recorded fewer than 15 cm. Compressive strength of ultra high strength superplasticizer has take effect of early age strength, and in the condition of specific mixing, 18 h-compressive strength is insured for more than $60\;Kgf/cm^2$ and 24 h-compressive strength is insured for more than $80\;Kgf/cm^2$.

The Fluidity of High Flowing Concrete According to the Component Ratio of Superplasticizer (고성능감수제 구성비율에 따른 고유동콘크리트의 유동특성)

  • Kim Moo-Han;Kim Yong-Ro;Kim Jae-Hwan;Ho Jang-Jong;Lee Tae-Hee
    • Journal of the Korea Concrete Institute
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    • v.16 no.2 s.80
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    • pp.147-154
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    • 2004
  • It is the aim of this study to propose the fundamental data for the establishment of the application and qualify standard of the mixed type superplasticizer after investigating and comparing the fluidity of high flowing concrete according to the component ratio of superplasticizer such as naphthalene sulfonated and melamine sulfonated. The results of this study were shown as the followings; 1) The fluidity and adsorption ratio of cement-paste were improved according to the increasing of naphthalene sulfonated component ratio, and apparent viscosity of cement-paste was improved according to the Increasing of melamine sulfonated component ratio. 2) In case of using the granulated blast-furnace slag, the fluidity of cement-paste was considerably good and the adsorption ratio was decreased and in case of using fly-ash, the apparent viscosity and adsorption ratio of cement-paste were improved. 3) The dispersive capacity performance of concrete can be improved by means of the increasing of naphthalene sulfonated component ratio. Also the viscosity and early strength can be improved by means of the increasing of melamine sulfonated component ratio.

An Experimental Study on the Ready-Mixed Concrete Manufacture Performance of Ultra-High Strength Concrete using the Crushed Sand (부순모래를 사용한 초고강도 콘크리트의 레미콘 제조성능에 관한 실험적 연구)

  • Rho, Hyoung-Nam;Lim, Hyon-Ung;Choi, Se-Jin;Lee, Seong-Yeon;Lee, Sang-Soo;Song, Ha-Youg
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.04a
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    • pp.25-28
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    • 2007
  • In this study we measured the changes according to time respectively on the basis of 0, 30, 60 and 90 minutes, taking into consideration the decline in fluidity of concrete according to elapsed time to analyze manufacturing capability of batcher plant according to elapsed time of ready-mixed concrete manufactured in batcher plant, and offer basic data for mixture design of ultra-high strength concrete. The proportion of water-binder was 23.55, water content was 160kg/m3, proportion of replacement of crushed sand was 0, 20 and 40% at 3 level, and we applied to the same condition of triaxial component using blast furnace slag powder and silica fume as admixture. And to meet the demand of certain fluidity, we measured respectively on property before and after hardening of ultra-high strength concrete using superplasticizer. As a result of experiment, before hardening of ultra-high strength concrete showed the best fluidity in conditions of crushed sand replacement rates of 20% and superplasticizer composition of 1.95%, but it appeared that fluidity drops as time goes by in the same composition condition. And it appeared that when it comes to hardened, the changes of compression strength according to elapsed time by crushed sand replacement rates were within 1MPa. Therefore, it turned out that the difference of strength according to elapsed time was low and compression strength of 280dys in composition mentioned above appeared highly as 88MPa.

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Analysis of hydration of ultra high performance concrete (초고성능 콘크리트의 수화모델에 대한 연구)

  • Wang, Hai-Long;Wang, Xiao-Yong
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.13-14
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    • 2014
  • Ultra high performance concrete (UHPC) consists of cement, silica fume (SF), sand, fibers, water and superplasticizer. Typical water/binder-ratios are 0.15-0.20 with 20-30% of silica fume. The development off properties of hardening UHPC relates with both hydration of cement and pozzolanic reaction of silicafume. In this paper, by considering the production of calcium hydroxide in cement hydration and its consumption in the pozzolanic reaction, a numerical model is proposed to simulate the hydration of UHPC. The degree of hydration of cement and degree of reaction of silica fume are obtained as accompanied results from the proposed hydration model. The properties of hardening UHPC, such as degree of hydration of cement, calcium hydroxide contents, and compressive strength, are predicted from the contribution of cement hydration and pozzolanic reaction. The proposed model is verified through experimental data on concrete with different water-to-binder ratios and silica fume substitution ratios.

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The Effect on the Properties of High Flowing Concrete Using Low Heat Portland Cement by Material and Mixing Variations (저열 포틀랜드 시멘트를 사용한 고유동콘크리트의 사용재료 및 배합 변동에 따른 특성 평가)

  • 하재담;김태홍;유재상;이종열;권영호
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.303-308
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    • 2001
  • Recently, concrete structures have become larger and higher and are demanding high performance concrete with lower heat to prevent thermal cracking, far greater workability, high strength and durability, Application of low heat portland(Type IV) cement for the high performance concrete is the best solution to satisfied those requirements. Here are explained the effect on the properties of high flowing concrete using low heat portland cement by material and mixing variations. Variables for sensitivity test were selected items like finess modulus of aggregates, particle size of limestone powder, unit water, superplasticizer, viscosity agent and concrete temperature. The results of this study were be applied to slurry wall of #215 and #216 of underground LNG tank in Inchon.

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