• 제목/요약/키워드: Helical rotor

검색결과 21건 처리시간 0.027초

Resin Transfer Molding을 이용한 공기 압축기용 스크류로터 제작에 관한 연구 (A Study on the Manufacturing of Screw Rotors for Air-Compressors Using RTM Process)

  • 서정도;이대길
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 1999년도 추계학술발표대회 논문집
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    • pp.139-142
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    • 1999
  • Screw rotors are core parts of screw type air compressors, compressors in refrigerating machines and super chargers of automobiles etc. They are composed of a female and a male rotors which have complex section profiles and helically swept geometry. Screw type compressors have advantages of low noise, high efficiency, less needs in maintenance etc. Usually, machining process of screw rotors requires long machining time using CNC machine designed only for screw rotors, which increase the cost of production. In this work, the screw rotors for air-compressors were manufactured with fiber reinforced epoxy composite materials by resin transfer molding process. The mold for the RTM process was made of aluminum and silicon rubber and was designed for release of helical shape products. Composite screw rotors, manufactured by RTM process, have advantages of lightweight, less cost of production, good characteristics of vibration etc.

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Performance analysis of Savonius Rotor for Wave Energy Conversion using CFD

  • ;최영도;김규한;이영호
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2009년도 추계학술대회 논문집
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    • pp.600-605
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    • 2009
  • A general purpose viscous flow solver Ansys CFX is used to study a Savonius type wave energy converter in a 3D numerical viscous wave tank. This paper presents the results of a computational fluid dynamics (CFD) analysis of the effect of blade configuration on the performance of 3 bladed Savonius rotors for wave energy extraction. A piston-type wave generator was incorporated in the computational domain to generate the desired incident waves. A complete OWC system with a 3-bladed Savonius rotor was modeled in a three dimensional numerical wave tank and the hydrodynamic conversion efficiency was estimated. The flow over the rotors is assumed to be two-dimensional (2D), viscous, turbulent and unsteady. The CFX code is used with a solver of the coupled conservation equations of mass, momentum and energy, with an implicit time scheme and with the adoption of the hexahedral mesh and the moving mesh techniques in areas of moving surfaces. Turbulence is modeled with the k.e model. Simulations were carried out simultaneously for the rotor angle and the helical twist. The results indicate that the developed models are suitable to analyze the water flows both in the chamber and in the turbine. For the turbine, the numerical results of torque were compared for all the cases.

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강성 베어링형 밸런실 장치의 개발 (Development of a hard bearing type balancing machine)

  • 권이석;이동환;박중윤;홍성욱
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.773-777
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    • 1994
  • This paper is devoted to the development and performance evaluation of a hard bearing type balancing machine for rigid rotors. The pedestals of the balancing machine are designed to be rigid to be rigid enough to enable the balancing to operate far below the fundamental critical speed. The force measuring method is implemented to the balancing machine. The forces due to unbalance are measured through load cell that are attached to the pedestals. A helical coupling is used for transmitting the driving force from an AC servo motor to the rotor to be balanced. The experimental results show that the current hard bearing type balancing machine can indicate the presence of unbalance beyond 1 .mu. m in specific unbalance unit. The limitation of the current balancing machine is due to the coupling that is likely to make inconsistent offset errors everytime the rotor is connected to the machine.

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Numerical Investigation on a Rotor Tip-Vortex Instability in Very Low Advance Ratio Flight

  • Chung, Ki-Hoon;Hwang, Chang-Jeon;Lee, Duck-Joo;Yim, Jong-Bong
    • International Journal of Aeronautical and Space Sciences
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    • 제6권2호
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    • pp.84-96
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    • 2005
  • Helical tip vortex is known as stable vortex structure, however the specific frequency component of far wake perturbation induces the vortex pairing in hover and axial flight. It is expected that the tip vortex pairing phenomena may happen in transition flight and very low advance ratio flight so that inflow may be most nonuniform in the low advance ratio flight. The objectives of this paper are that a tip-vortex instability during the transition from hover into very low advance ratio forward flight is numerically predicted to understand a physics by using a time-marching free-wake method. To achieve the objectives, numerical method is firstly validated in typical axial and forward flights cases. Present scheme with trim routine can predict airloads and inflow distribution of forward flight with good accuracy. Then, the transition flight condition is calculated. The rotor used in this wake calculation is a small-scale AH-1G model. By using a tip-vortex trajectory tracking method, the tip-vortex pairing process are clearly observed in transient flight($\mu$=0.03) and disappears at a slightly higher advance ratio($\mu$=0.05). According to the steady flight simulation at $\mu$=0.03, it is confirmed the tip-vortex pairing process is continued in the rear part of rotor disk and not occurs in the front part. Time averaged inflow in this case is predicted as smooth distribution.

와류 격자법에 의한 수평축 풍력터빈의 공기역학적 성능예측 (Aerodynamic Performance Prediction of Horizontal Axis Wind Turbine by Vortex Lattice Method)

  • 유능수
    • 대한기계학회논문집
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    • 제14권5호
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    • pp.1264-1271
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    • 1990
  • 본 연구에서는 회전 깃(rotor blade)을 폭 방향과 시위방향으로 많은 평면 페 널(panel)들로 나누어 이에 말굽쇠 형 화류(horseshoe vortex)를 분포시키는 양력면 (lifting surface)으로 대치하고 후류는 깃상의 순환(circulation)분포에 의해 그 크 기가 결정되는 와도(vorticity)를 와류격자로 대치하는 와류격자법(Vortex Lattice Method`VLM)을 사용하여 HAWT의 공기역학적 성능 예측을 시도하였다. 그리고 후류의 형상은 근 후류(near wake)와 원후류(far wake)로 나누어 근 후류는 깃의 후연(trail- ing edge)에서의 속도를 갖고 와선(vortex line)이 움직이게 하여 결정하였고 원 후류 는 반무한대 원형화류 실린더(semi-infinite circular vortex cylinder)로 취급하여 결정하였다.

고속 운전용 건식진공펌프 로터-베어링 시스템의 회전체동역학 해석 (Rotordynamic Analysis of a Dry Vacuum Pump Rotor-Bearing System for High-Speed Operation)

  • 이안성;이동환;김병옥
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2006년도 추계학술대회논문집
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    • pp.523-530
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    • 2006
  • A rotordynamic analysis was performed with a dry vacuum pump, which is a major equipment in modern semiconductor and LCD manufacturing processes. The system is composed of screw rotors, lobes picking air, helical gears, driving motor, and support rolling element hearings of rotors and motor. The driving motor-screw rotor system has a rated speed of 6,300rpm, and was modeled utilizing a rotordynamic FE method for analysis, which was verified through the results of its 3-D finite element model. As loadings on the bearings due to the gear action were significant in the system considered, each resultant bearing load was calculated determinately and indeterminately by considering the generalized forces of the gear action as veil as the rotor itself. Each resultant hearing loading was used in calculating each stiffness of rolling element bearings. Design goals are to achieve wide separation margins of critical speeds and favorable unbalance responses of the rotor in the operating range. Then, a complex rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds, whirl natural frequencies and mode shapes, and unbalance responses under various unbalance locations. Results show that the entire system is well designed in the operating range. In addition, the procedure of rotordynamic analysis for dry vacuum pump rotor-bearing system was proposed and established.

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고속 운전용 건식진공펌프 로터-베어링 시스템의 전체동역학 해석 (A Rotordynamic Analysis of Dry Vacuum Pump Rotor-Bearing System for High-Speed Operation)

  • 김병옥;이안성;노명근
    • 한국유체기계학회 논문집
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    • 제10권3호
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    • pp.47-54
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    • 2007
  • A rotordynamic analysis was performed with a dry vacuum pump, which is a major equipment in modem semiconductor and LCD manufacturing processes. The system is composed of screw rotors, lobes picking air, helical gears, driving motor, and support rolling element bearings of rotors and motor. The driving motor-screw rotor system has a rated speed of 6,300rpm, and was modeled utilizing a rotordynamic FE method for analysis, which was verified through the results of its 3-D finite element model. As loadings on the bearings due to the gear action were significant in the system considered, each resultant bearing load was calculated determinately and indeterminately by considering the generalized forces of the gear action as well as the rotor itself. Each resultant bearing loading was used in calculating each stiffness of rolling element bearings. Design goals are to achieve wide separation margins of critical speeds and favorable unbalance responses of the rotor in the operating range. Then, a complex rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds, whirl natural frequencies and mode shapes, and unbalance responses under various unbalance locations. Results show that the entire system is well designed in the operating range. In addition, the procedure of rotordynamic analysis for dry vacuum pump rotor-bearing system was proposed and established.

고효율 복합형 진공펌프의 로터다이나믹 해석 (A Rotordynamics Analysis of High Efficiency and Hybrid Type Vacuum Pump)

  • 김병옥;이안성;노명근
    • 한국소음진동공학회논문집
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    • 제17권10호
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    • pp.967-975
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    • 2007
  • A rotordynamic analysis was performed with a dry vacuum pump, which is a major equipment in modern semiconductor and LCD manufacturing processes. The system is composed of screw rotors, lobes picking air, helical gears, driving motor, and support rolling element bearings of rotors and motor. The driving motor-screw rotor system has a rated speed of 6,300 rpm, and was modeled utilizing a rotordynamic FE method for analysis, which was verified through 3-D FE analysis and experimental modal analysis. As loadings on the bearings due to the gear action were significant in the system considered, each resultant bearing load was calculated by considering the generalized forces of the gear action as well as the rotor itself. Each resultant bearing loading was used in calculating each stiffness of rolling element bearings. Design goals are to achieve wide separation margins of lateral and torsional critical speeds, and favorable unbalance responses of the rotor in the operating range. Then, a complex rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds, whirl natural frequencies and mode shapes, unbalance responses under various unbalance locations, and torsional interference diagram. Results show that the entire system is well designed in the operating range. In addition, the procedure of rotordynamic analysis for dry vacuum pump rotor-bearing system was proposed and established.

An Experimental Study on the Pumping Performance of Molecular Drag Pumps

  • Kwon, Myoung-Keun;Hwang, Young-Kyu
    • Journal of Mechanical Science and Technology
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    • 제20권9호
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    • pp.1483-1491
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    • 2006
  • The pumping performance of molecular drag pumps (MDP) has been investigated experimentally. The exporimented MDPs are a disk-type drag pump (DTDP), helical-type drag pump(HTDP) and compound drag pump (CDP), respectively In the case of the DTDP, spiral channels of a rotor are cut on both upper surface and lower surface of a rotating disk, and the corresponding stator is a planar disk. In the case of the HTDP, the rotor has six rectangular grooves. The CDP consists with the DTDP, at lower part, and with the HTDP, at upper part. The experiments are performed in the outlet pressure range of $0.2{\sim}533Pa$. The inlet pressure and compression ratio are measured under the various conditions of outlet pressure and throughputs, and nitrogen is used for the test gas. At the outlet pressure of 0.2Pa, the ultimate pressure has been reached to $1.0{\times}10^{-2}Pa$ for the HTDP, $1.3{\times}10^{-4}Pa$ for the DTDP, and $3.6{\times}10^{-5}Pa$ for the CDP. The maximum compression ratio of the CDP is much higher than those of the DTDP or HTDP. Consequently, the ultimate pressure of the CDP is the lowest one.

500W 급 다리우스형 풍력발전기의 최적설계를 위한 수치적 연구 (Numerical study to Determine Optimal Design of 500W Darrieus-type Vertical Axis Wind Turbine)

  • 이영태;임희창
    • 대한기계학회논문집B
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    • 제39권8호
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    • pp.693-702
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    • 2015
  • 본 논문은 NACA 익형의 블레이드를 가지는 다리우스 수직축 풍력발전기(VAWT)의 성능특성에 대한 연구이다. 다양한 설계변수를 이용한 다리우스 VAWT 의 최적 형상을 예측하기 위해서 블레이드 근처에서 나타나는 공력특성 및 박리유동, 유동과 블레이드 간의 상호작용, 이로 인해 유도되는 토크 및 출력특성 등을 분석하였다. 블레이드의 최적 형상 설계 및 주변 유동과의 상호작용 특성을 보기 위하여 다양한 인자들 (즉, 코드길이, 로터직경, 피치각, 블레이드의 두께비 및 비틀림각 등)을 고려하였다. 본 연구에서 연구결과로는 TSR 가 낮은 영역에서는 솔리디티가 큰 로터가 높은 출력계수를 가지는 반면, TSR 이 높은 영역에서는 솔리디티가 작은 로터가 높은 출력계수를 가진다. 블레이드의 익형이 안쪽으로 향하는 피치각은 $-2^{\circ}$와 비틀림각이 $0^{\circ}$ 일 때, 다리우스형 VAWT 가 최대 출력을 발생하였다.