• Title/Summary/Keyword: Heavy section

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Developing Trends of Spinning Process for Manufacturing Thrust Chamber of Launch Vehicle (발사체 연소기 제작에서 스피닝 공정 개발 동향)

  • Lee, Keumoh;Ryu, Chulsung;Choi, Hwanseok;Heo, Seongchan;Kwak, Junyoung;Choi, Younho
    • Journal of the Korean Society of Propulsion Engineers
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    • v.19 no.6
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    • pp.64-71
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    • 2015
  • Spinning process is generally used for manufacturing axisymmetrical, thin-walled thickness and hollow circular cross-section parts. Traditional spinning technology is classified to conventional spinning and power spinning(shear spinning and flow forming). Literature surveys of spinning application for regenerative cooling chamber and divergent nozzle of liquid propellent rocket thrust chamber have been conducted. Most spinning technology has been used mandel for manufacturing chamber and nozzle. Recently, hot spinning has been used much compared to traditional cold spinning.

A study on the estimate of the angular distortion for a fillet weldment (필릿 용접부의 각변형량 예측에 관한 연구)

  • ;;;Lee, S. H.;Cho, S. H.
    • Journal of Welding and Joining
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    • v.15 no.4
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    • pp.63-69
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    • 1997
  • Welding distortion is more serious problem than any other problems caused by welding process, especially, in the heavy-industrial place. These welding distortions are caused by nonuniform heating and cooling of metal during and after welding operations. And these distortion quantities are must be known to worker in production line because distorions are important role in assembling part. Therefore an analytical model to explain and predict the welding distortion are needed. A numerical analysis of welding distortion which is inelastic behavior of weldment would require the three dimensional calculation. But computing time and memory would be very large, and the resulting cost might be unacceptable. Therefore we use a numerical technique for two dimensional analysis in the section normal to the weld direction of weldment under an assumption of quasi-stationary conditions. But the result of the calculation under two dimensional(plane strain) assumption was not satisfied as compared with experimental result. This paper proposed a technique for analysing the welding angular distortion by using a constraint boundary condition on the two dimensional finite element model. The simulation results revealed that the constraint boundary model could more reasonably describe the welding distortion than the plane strain model did.

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A Time series Analysis on the Performance Items of the "Housing Performance Grading Indication System" (주택성능등급표시제도 성능항목의 특성 및 시계열분석( I ))

  • Lee, Sung-Ok;Kim, Soo-Am;Shin, Sung-Eun
    • Proceeding of Spring/Autumn Annual Conference of KHA
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    • 2009.11a
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    • pp.213-216
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    • 2009
  • The purpose of this study is analyzing temporal flow about 20 detailed performance items in the "Housing Performance Grading Indication System". This study try to figure out situations according grade in detailed performance item and to analyze change item about 112 cases(2 cases in 2006, 15 cases in 2007, 46 cases in 2008, 49 cases in 2009), from January 9, 2006 which system is undertaken, to October, 2009. This system consists of 5 main performance section, 14 performance categories and 20 detailed performance items. 5 main performance parts are Noise and Acoustics(Light-weight impact sound control, heavy-weight impact sound control, sound control of toilet, sound control of party wall), Long-life(flexibility, remodeling & maintenance, durability), Landscape & Indoor Environment(landscape, formaldehyde control & ventilation, daylighting, thermal environment), Welfare & Barrier-free(playground and community center, welfare space, barrier-free design), Fire Safety(fire safety, safe place, fire-resisting quality). Total efficiency about housing can understand systematically of 20 perfomance items though this research.

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A Study on Suitability of the USN-Based Portable Reference Equipment for ITS Systems Performance Evaluation (USN-기반 이동식 기준장비의 ITS 장비 성능평가 적합성에 관한 연구)

  • Lee, Sang Hyup;Ma, Chang Young
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.6D
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    • pp.765-769
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    • 2011
  • The existing portable reference equipment for ITS systems performance evaluation has several limitations. First, it is difficult to set up and operate the equipment in the road section with the shoulder width equal to or smaller than 1.5m. Secondly, the crash with a car could lead to severe accident since it is big and heavy. Lastly, it cannot collect data from multiple lanes at a time. In this research the characteristics of the USN-based portable reference equipment developed to overcome shortcomings of the existing portable reference equipment were analyzed qualitatively and its performance level was evaluated through the field test. Consequently, the USN-based portable reference equipment turned out to overcome the operational shortcomings and satisfy the performance level required for the portable reference equipment.

Improvement of Lubrication Characteristics in Fuel Injection Pump for Medium-Speed Diesel Engines: Part I - Application of Profile Shape

  • Hong, Sung-Ho
    • Tribology and Lubricants
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    • v.31 no.5
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    • pp.205-212
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    • 2015
  • In this research, effects of profile changes of stem section of the plunger on the lubrication characteristics of a fuel injection pump (FIP) were evaluated by hydrodynamic lubrication analysis. The clearance between plunger and barrel was divided into two regions, head and stem. The head was not involved in preventing a decrease of fuel oil pressure. So, research efforts were focused on both edges of the plunger’s stem. The two -dimensional Reynolds equation was used to evaluate lubrication characteristics with variations in viscosity, clearance and profile for a laminar, incompressible, unsteady-state flow. Moreover, the equilibrium equation of moment and forces in the vertical and horizontal directions were used to determine the motion of the plunger. The equations were discretized using the finite difference method. Lubrication characteristics of the FIP were investigated by comparing the dimensionless minimum film thickness, or film parameter, which is the ratio of minimum film thickness to surface roughness. Through numerical analyses, we showed that the profile of the lower edge of the stem had no effect on lubrication characteristics, but the profile of the upper edge had a significant influence on lubrication characteristics. In addition, changes in the profile were more effective in improving lubrication characteristics under low viscosity conditions.

Performance Evaluation of Steel Frame with FRP Composite Panel according to Guide System (FRP 패널로 보강한 강골조의 가이드 시스템에 따른 성능평가)

  • Lim, Jeong-Hee;Kwon, Min-Ho;Seo, Hyun-Su;Kim, Jin-Sup
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.6 no.2
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    • pp.46-51
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    • 2015
  • Since it is impossible to predict earthquakes, they involve more casualties and property damage compared to meteorological disasters such as heavy snow and heat waves, which can be predicted through weather forecasts. This has highlighted the need for seismic design and reinforcement. Recently, the use of composite materials as reinforcement has surged because steel plate reinforcement and section enlargement are likely to result in increased weight and physical damage to structures. This study evaluates the seismic performance of panels created from composite materials, and their guide systems. The specimens were miniature versions of actual steel structures, and displacement loads were applied in the transverse direction. Seismic performance was found to improve when structures were reinforced with seismic panels.

A Strength Analysis of a Hull Girder in a Rough Sea

  • Kim, Sa-Soo;Shin, Ku-Kyun;Son, Sung-Wan
    • Selected Papers of The Society of Naval Architects of Korea
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    • v.2 no.1
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    • pp.79-105
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    • 1994
  • A ship in waves is suffered from the various wave loads that comes from its motion throughout its life. Because these loads are dynamic, the analysis of a ship structure must be considered as the dynamic problem precisely. In the rationally-based design, the dynamic structural analysis is carried out using dynamic wave loads provided from the results of the ship motion calculation as a rigid body. This method is based on the linear theory assumed low wave height and small amplitude of motion. But at the rough sea condition, high wave height, compared with ship's depth, induce the large ship motion, so the ship section configuration under waterline is rapidly changed at each time. This results in a non-linear problem. Considering above situation in this paper, a strength analysis method is introduced for the hull girder among waves considering non-linear hydrodynamic forces. This paper evaluates the overall or primary level of the ship structural dynamic loading and dynamic response provided from the non-linear wave forces, and bottom flare impact forces by momentum slamming theory. For numerical calculation a ship is idealized as a hollow thin-walled box beam using thin walled beam theory and the finite element method is used. This method applied to a 40,000 ton double hull tanker and attention is paid to the influence of the response of the ship's speed, wave length and wave height compared with the linear strip theory.

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Relationship between Pollutant and Influence Factors in Highway runoff (강우시 고속도로 노면 유출 오염부하 발생 특성 분석)

  • Kang, Hee-Man;Lee, Doo-Jin;Bae, Woo-Keun;Kang, Hye-Jin
    • Journal of Korean Society of Water and Wastewater
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    • v.26 no.1
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    • pp.47-54
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    • 2012
  • This study analyzed influence factors and the correlation among pollutants which affect occurrence of leaked pollution based on the long-term runoff flow and water quality investigation results to understand the characteristics of highway rainfall runoff pollution load. According to the result of correlation analysis on TSS (Total Suspended Solid) concentration, anteceded dry days, rainfall intensity, traffic volume and etc. as major influence factors of highway rainfall runoff pollution loads, the correlations were weak or scarce in most items. These results might be attributed that runoff pollutant concentration changes vary severely on changes of rainfall intensity and rainfall duration within rainfall and it is affected by disturbances of vehicles and street cleaning and etc. as characteristics of the highway. While Cu, Fe and Zn which are discharged with high concentrations out of heavy metals showed high correlation with particulate matter, organic matter(COD), nutrient(TN, TP), Ni and Pb showed relatively low correlation in a correlation evaluation by pollutant. Significant correlation with traffic volumes was not shown and TSS concentration even decreased in accordance with increase of the traffic volume. In the comparison with precedent studies, it was considered necessary additional analysis of the effects of rainfall section analysis, road type, disturbances of surface contaminants by vehicles, rainfall and climate conditions, surrounding terrains etc.

Optimization of Hot Forging Process of Flange Type Wheel Bearings by Statistical Technique (통계적 기법을 활용한 플랜지형 휠베어링의 열간단조 공정 최적화)

  • Lee, J.S.;Moon, H.K.;Song, B.H.;Hur, B.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.434-437
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    • 2006
  • Due to the shape of spindle with small diameter and heavy section, rapid cooling is difficult. It is difficult to fabricate the tapered wheel bearings with fine microstructure. Thus, their mechanical characteristics, such as yield strength and fatigue resistance, decrease. Producing the tapered wheel bearings with good workability during orbital forming after hot forging, hot forging process with several process parameters was optimized by means of statistical technique of Six-Sigma scheme. As a result, the lower heating temperature is, the lower the hardness and yield strength of forgings are. Also, the faster conveyer velocity is, the lower the hardness and yield strength of forgings are. To avoid therefore occurrence of the surface rupture during orbital forming, the heating temperature should be controlled as low as possible and the conveyer velocity should be controlled as fast as possible.

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A Study on the Deformation of Cable Pipes via Induction Bending (고주파 벤딩을 통한 케이블 파이프의 변형에 관한 연구)

  • Joo, Yi-Hwan;Qin, Zhen;Moon, Seongmin;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.4
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    • pp.79-84
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    • 2020
  • Induction bending via high-frequency heating is widely used for manufacturing pipe and section steel bends. It allows productivity improvement, unit cost reduction, delivery time compliance, and good mechanical properties. The recent increase in high-end vessels and offshore plants has raised the demand for high-frequency bending, which should improve the product quality and reduce the costs by simplifying the fabrication process; therefore, the characteristics and performance of this technique must be studied and proper design technology is required. During hot pipe bending via induction heating, the outward wall thickness of the pipe is thinned due to tensile stress and this thickness reduction cannot exceed 12.5%. This study focused on pipe bends with a bending curvature of 5D and their optimization design; in particular, the conditions that can both improve the productivity of the high-frequency bending process and keep the maximum thickness reduction below 12.5% were determined.