• 제목/요약/키워드: Heating sheet

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154kV 전력케이블용 XLPE 절연체와 반도전 재료의 비열 및 열전도 (Specific Heat and Thermal Conductivity of XLPE Insulator and Semiconductive Materials for 154kV Power Cable)

  • 이경용;양종식;최용성;박대희
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2005년도 춘계학술대회 논문집
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    • pp.19-24
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    • 2005
  • To improve mean-life and reliability of power cable, we have investigated specific heat (Cp) and thermal conductivity of XLPE insulator and semiconductive materials in 154kV underground power transmission cable. Specimens were respectively made of sheet form with EVA, EEA and EBA added 30wt%, carbon black, and the other was made of sheet form by cutting XLPE insulator in 154kV power cable. Specific heat (Cp) and thermal conductivity were· measured by DSC (Differential Scanning Calorimetry) and Nano Flash Diffusivity. Specific-heat measurement temperature ranges of XLPE insulator were from 20[$^{\circ}C$] to 90[$^{\circ}C$], and the heating rate was 1[$^{\circ}C$/min]. And the measurement temperatures of thermal conductivity were 25[$^{\circ}C$}], 55[$^{\circ}C$] and 90[$^{\circ}C$]. In case of semiconductive materials, the measurement temperature ranges of specific heat were from 20[$^{\circ}C$] to 60[$^{\circ}C$], and the heating rate was 1[$^{\circ}C$/min]. And the measurement temperatures of thermal conductivity were 25[$^{\circ}C$] and 55[$^{\circ}C$]. From these experimental results, both specific heat and thermal conductivity were increased by heating rate because volume of materials was expanded according to rise in temperature.

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고온자전반응합성과 확산 열처리를 이용한 FeAl계 금속간화합물 복합판재의 제조 (Formation of Fe Aluminide Multilayered Sheet by Self-Propagating High-Temperature Synthesis and Diffusion Annealing)

  • 김연욱;윤영목
    • 한국재료학회지
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    • 제18권3호
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    • pp.153-158
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    • 2008
  • Fe-aluminides have the potential to replace many types of stainless steels that are currently used in structural applications. Once commercialized, it is expected that they will be twice as strong as stainless steels with higher corrosion resistance at high temperatures, while their average production cost will be approximately 10% of that of stainless steels. Self-propagating, high-temperature Synthesis (SHS) has been used to produce intermetallic and ceramic compounds from reactions between elemental constituents. The driving force for the SHS is the high thermodynamic stability during the formation of the intermetallic compound. Therefore, the advantages of the SHS method include a higher purity of the products, low energy requirements and the relative simplicity of the process. In this work, a Fe-aluminide intermetallic compound was formed from high-purity elemental Fe and Al foils via a SHS reaction in a hot press. The formation of iron aluminides at the interface between the Fe and Al foil was observed to be controlled by the temperature, pressure and heating rate. Particularly, the heating rate plays the most important role in the formation of the intermetallic compound during the SHS reaction. According to a DSC analysis, a SHS reaction appeared at two different temperatures below and above the metaling point of Al. It was also observed that the SHS reaction temperatures increased as the heating rate increased. A fully dense, well-bonded intermetallic composite sheet with a thickness of $700\;{\mu}m$ was formed by a heat treatment at $665^{\circ}C$ for 15 hours after a SHS reaction of alternatively layered 10 Fe and 9 Al foils. The phases and microstructures of the intermetallic composite sheets were confirmed by EPMA and XRD analyses.

XLPE 절연층과 반도전층 재료의 비열 및 열전도 측정 (Specific Heat and Thermal Conductivity Measurement of XLPE Insulator and Semiconducting Materials)

  • 이경용;양종석;최용성;박대희
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제55권1호
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    • pp.6-10
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    • 2006
  • To improve mean-life and reliability of power cable, we have investigated specific heat (Cp) and thermal conductivity of XLPE insulator and semiconducting materials in 154(kV) underground power transmission cable. Specimens were respectively made of sheet form with EVA, EEA and EBA added $30[wt\%],$ carbon black, and the other was made of sheet form by cutting XLPE insulator in 154(kV) power cable. Specific heat (Cp) and thermal conductivity were measured by DSC (Differential Scanning Calorimetry) and Nano Flash Diffusivity. Specific-heat measurement temperature ranges of XLPE insulator were from $20[^{\circ}C]\;to\;90[^{\circ}C],$ and the heating rate was $1[^{\circ}C/mon].$ And the measurement temperatures of thermal conductivity were $25[^{\circ}C],\;55[^{\circ}C]\;and\;90[^{\circ}C].$ In case of semiconducting materials, the measurement temperature ranges of specific heat were from $20[^{\circ}C]\;to\;60[^{\circ}C],$ and the heating rate was $1[^{\circ}C/mon].$ And the measurement temperatures of thermal conductivity were $25[^{\circ}C],\;55[^{\circ}C].$ In addition we measured matrix of semiconducting materials to show formation and growth of carbon black in base resins through the SEM. From these experimental results, both specific heat and thermal conductivity were increased by heating rate because volume of materials was expanded according to rise in temperature.

중첩된 알루미늄 5052 합금판재의 전기저항가열 마찰교반점용접에 관한 연구 (Electric Resistance Heated Friction Stir Spot Welding of Overlapped Al5052 Alloy Sheets)

  • 김태현;장민수;진인태
    • 소성∙가공
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    • 제24권4호
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    • pp.256-263
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    • 2015
  • Electric resistance spot welding has been used to join overlapped steel sheets in automotive bodies. Recently to reduce weight in automotive vehicles, non-ferrous metals are being used or considered in car bodies for hoods, trunk lids, doors parts, etc. Various welding processes such as laser welding, self-piercing rivet, friction stir welding are being used. In the current study, a new electric resistance heated friction stir spot welding is suggested for the spot welding of non-ferrous metals. The welding method can be characterized by three uses of heat -- electric resistance heating, friction stir heating and conduction heating of steel electrodes -- for the fusion joining at the interfacial zone between the two sheets. The welding process has variables such as welding current, diameter of the steel electrodes, revolutions per minute (rpm) of the friction stir pin, and the insert depth of the stir pin. In order to obtain the optimal welding variables, which provide the best welding strength, many experiments were conducted. From the experiments, it was found that the welding strength could be reached to the required production value by using an electrode diameter of 10mm, a current of 7.6kA, a stirring speed of 400rpm, and an insert depth of 0.8mm for the electric resistance heated friction stir spot welding of 5052 aluminum 1.5mm sheets.

근적외선 집광가열 시 온도조건이 AZ31, Ti-GR2 소재 굽힘성형의 스프링백에 미치는 영향에 대한 실험적 연구 (The Effect of Temperature on Springback of AZ31, Ti-GR2 during V-bending with Focused Heating using Near-infrared Radiation)

  • 이은호;황준선;이창환;양동열
    • 소성∙가공
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    • 제23권8호
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    • pp.469-474
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    • 2014
  • With the increased concerns of environmental issues, industries are paying more attention to lightweight metals. Because the high degree of springback is an obstacle to the widespread use of lightweight metals, many investigations have been conducted to reduce springback by increasing temperature. However, increasing the temperature of the whole die or the material is energy inefficient, since generally only a limited area of the material is deformed during sheet metal forming. As a solution to this problem, focused heating that only heats the area where plastic deformation occurs may be an alternative approach. In the current study, V-bending tests were conducted at various temperatures after the AZ31, Ti-GR2 sheets were locally heated using near-infrared (NIR) radiation in order to evaluate the effect of temperature on springback. The results of the experiment confirm that the NIR focused heating reduces the springback of AZ31, Ti-GR2 alloys with increasing temperature.

The Effect of Heat Curing Methods on the Protection against Frost Damage at Early Age of the Concrete Under Extremely Cold Climate

  • Jung, Eun-Bong;Shin, Hyun-Sup;Han, Min-Cheol
    • 한국건축시공학회지
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    • 제13권6호
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    • pp.513-521
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    • 2013
  • This study aimed to examine whether heat curing methods of concrete subjected to $-10^{\circ}C$ could be effective by varying the combination of heating cable and surface heat insulations. Three different concrete specimens incorporating 30% fly ash with 50% W/B were fabricated to simulate wall, column and slab members with dimensions of $1600{\times}800{\times}200$ mm for slab, $800{\times}600{\times}200$ mm for wall and $800{\times}800{\times}800$ mm for column. For heat curing combinations, Type-1 specimens applied PE film for slab, plywood for wall and column curing. Type-2 specimens applied double layer bubble sheet (2LB) and heating coil for slab, and 50 mm styrofoam for wall and column curing. Type-3 specimen applied 2LB for slab, electrical heating mat for wall and column inside heating enclosure. The test results revealed that the temperature of Type 1 specimen dropped below $0^{\circ}C$ beginning at 48 hours after placement due to its poor heat insulating capability. Type 2 and 3 specimens maintained a temperature of around $5{\sim}10^{\circ}C$ after placement due to favorable heat insulating and thermal resistance.

탄소섬유 면상발열체의 발열 상태 분석을 위한 영상처리 기술 (Image Processing Technology for Analyzing the Heating State of Carbon Fiber Surface Heating Element)

  • 조준호;황형수
    • 한국산학기술학회논문지
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    • 제19권2호
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    • pp.683-688
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    • 2018
  • 본 논문에서는 탄소섬유를 이용한 면상발열체의 발열 상태를 영상처리 기술을 이용한 분석을 제안하였다. 면상발열체의 제작 방법은 탄소섬유를 작게 잘라 촙 상태로 만든 다음 분산제를 통하여 다시 결합시켜 준다. 그 다음 부직포 위에 분산제를 통해 결합된 탄소섬유 용액을 필터링 한다. 마지막 단계는 필터링된 탄소섬유를 건조 하면 부직포 형태의 면상 탄소 섬유를 얻을 수 있다. 면상발열체는 이렇게 제작된 면상 탄소 섬유에 전기를 인가하면 된다. 본 논문에서는 면상발열체를 4가지 방법으로 분석하였다. 분석 방법 중 면상 발열체의 발열특성 분석과 면상발열체의 발열속도 분석은 제작된 면상발열체가 정상군에 해당하는지를 확인한다. 절연 코팅 및 면상 발열체 모듈 분석은 실제 제품의 제작에 사용될 수 있는 면상발열체에 대해 영상처리 기술을 이용하여 2차원 이미지 분석이다. 면상발열체의 열화상 이미지 분석은 2차원 및 3차원으로 발열 상태를 분석할 뿐만 아니라, 발열의 상위온도 15~20%와 하위온도 15~20%를 이미지에 표시하는 프로그램 기법이다. 마지막 분석은 제작된 면상발열체의 상태를 화면에 직접 보여줌으로써 제작 과정 중 잘못된 부분을 쉽게 찾을 수 있다. 이와 같은 면상발열체의 이미지 분석 방법은 기존의 방법과 결합하여 발열상태를 더욱 정밀하게 분석할 수 있었다.

Characterization of Mechanical Properties of Boron Steel Sheet in Hot Bending Process with Various Parameters

  • 이양;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.375-378
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    • 2009
  • Hot press forming is a new forming process which also names as hot stamping. It can greatly enhance the formability of forming parts. This paper researches the formability of boron steel sheet in hot bending process which is a kind of hot press forming. In the text, the influence of hot press forming processing parameters, such as the heating temperature, blank holding force, punch speed and punch and die radius, on the mechanics properties and microstructure of the hot bending parts was analyzed by tension test and the metallographic observation on the parts with various processing parameters. The relationship between blank holding force and punch load was also presented.

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Effect of the Cu Bottom Layer on the Properties of Ga Doped ZnO Thin Films

  • Kim, Dae-Il
    • Transactions on Electrical and Electronic Materials
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    • 제13권4호
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    • pp.185-187
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    • 2012
  • Ga doped ZnO (GZO)/copper (Cu) bi-layered film was deposited on glass substrate by RF and DC magnetron sputtering and then the effect of the Cu bottom layer on the optical, electrical and structural properties of GZO films were considered. As-deposited 100 nm thick GZO films had an optical transmittance of 82% in the visible wavelength region and a sheet resistance of 4139 ${\Omega}/{\Box}$, while the GZO/Cu film had optical and electrical properties that were influenced by the Cu bottom layer. GZO films with 5 nm thick Cu film show the lower sheet resistance of 268 ${\Omega}/{\Box}$ and an optical transmittance of 65% due to increased optical absorption by the Cu metallic bottom layer. Based on the figure of merit, it can be concluded that the thin Cu bottom layer effectively increases the performance of GZO films as a transparent and conducting electrode without intentional substrate heating or a post deposition annealing process.

FEM을 이용한 동기식 리니어모터 열특성의 해석 (Analysis for the Thermal Behavior of Synchronous Linear Motor by EEM)

  • 은인웅
    • 대한기계학회논문집A
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    • 제26권8호
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    • pp.1461-1471
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    • 2002
  • Linear motor has a lot of advantages in comparison with conventional feed mechanisms: high velocity, high acceleration, good positioning accuracy and a long lifetime. An important disadvantage of linear motor is its high power loss and heating up of motor and neighboring machine components in operation. For the application of the linear motors to precision machine tools an effective cooling method and thermal optimizing measures are required. In this paper Finite-Element-Method for the thermal behavior of synchronous linear motor is introduced, which is useful for the design and manufacturing of linear motors. By modeling the linear motor the orthotropic physical properties of the sheet metal and windings were considered and convective coefficient in the water cooler and to the surroundings was defined by analytical and experimental method. The calculated isothermal lines could analyze the heat flow in the linear motor.