• Title/Summary/Keyword: Heating process

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Numerical and Experimental Study on Plate Forming Process using Flexible Die (가변금형을 이용한 판재 성형에 대한 해석 및 실험)

  • Heo, S.C.;Seo, Y.H.;Park, J.W.;Ku, T.W.;Kim, J.;Kang, B.S.
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.570-578
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    • 2008
  • A flexible forming apparatus is composed a number of punches which have spherical pin tip shape instead of conventional solid die. The flexible forming tool consisted of punch array in a matrix form was proposed as an alternative forming method to substitute the conventional line heating method which use heat source to induce residual stress along specified heating lines. In this study, application of the flexible forming process to the small scale curved plate forming was conducted. Numerical simulations for both solid and flexible die forming process were carried out to compare the shape of the products between flexible and conventional die forming process. In addition, spring-back analysis was conducted to figure out the feasibility of the flexible forming process comparing with the die forming process in view of final configuration of the specimens. Moreover, experiment was also carried out to confirm the formability of the process. Consequently, it was confirmed that the flexible die forming method has capability and feasibility to manufacture the curved plates for shipbuilding.

A 15 nm Ultra-thin Body SOI CMOS Device with Double Raised Source/Drain for 90 nm Analog Applications

  • Park, Chang-Hyun;Oh, Myung-Hwan;Kang, Hee-Sung;Kang, Ho-Kyu
    • ETRI Journal
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    • v.26 no.6
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    • pp.575-582
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    • 2004
  • Fully-depleted silicon-on-insulator (FD-SOI) devices with a 15 nm SOI layer thickness and 60 nm gate lengths for analog applications have been investigated. The Si selective epitaxial growth (SEG) process was well optimized. Both the single- raised (SR) and double-raised (DR) source/drain (S/D) processes have been studied to reduce parasitic series resistance and improve device performance. For the DR S/D process, the saturation currents of both NMOS and PMOS are improved by 8 and 18%, respectively, compared with the SR S/D process. The self-heating effect is evaluated for both body contact and body floating SOI devices. The body contact transistor shows a reduced self-heating ratio, compared with the body floating transistor. The static noise margin of an SOI device with a $1.1\;{\mu}m^2$ 6T-SRAM cell is 190 mV, and the ring oscillator speed is improved by 25 % compared with bulk devices. The DR S/D process shows a higher open loop voltage gain than the SR S/D process. A 15 nm ultra-thin body (UTB) SOI device with a DR S/D process shows the same level of noise characteristics at both the body contact and body floating transistors. Also, we observed that noise characteristics of a 15 nm UTB SOI device are comparable to those of bulk Si devices.

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The Study of Thermal Performance on Solar Window (다기능 솔라윈도우의 열성능 연구)

  • Cho, YilSik;Kim, Janghoi;Yang, Yoonsub;Kim, ByoungSoo
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.65.2-65.2
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    • 2010
  • The aim of this study was to analysis the Heating/cooling performance of Solar Window built in apartments. The solar window is the idea to integrate daylight as a third form of solar energy into a PV/Solar Collector system and allows more control due to the possibility to close the reflectors. However, there can be a conflict between the desire for on one hand daylight and view and on the other hand optimal energy conversion for the PV/Solar Collector system. The process of this study is as follows: 1) The Solar Window system is designed through the investigation of previous paper and work. 2)The simulation program(ESP-r, Therm5.0, Window6.0) was used in Heating/cooling performance analysis. The reference model of simulation was made up to analysis Heating/cooling performance on Solar Window. 3)Selected reference model(Floors:15, Area of Unit:$148.5m^2$) for heating energy analysis, Energy performance simulation with various variants, such as U-value of Solar Window system according to its position and angle. Consequently, When Solar Window system is equipped with balcony window of Apartment, Annual heating and cooling energy of reference model was cut down about 5%~11%.

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RADIATIVE HEAT TRANSFER ANALYSIS OF GLASS FIBER DRAWING IN OPTICAL FIBER MANUFACTURING (광섬유 생산용 유리섬유 인출공정에 대한 복사 열전달 해석)

  • Kim, K.;Kim, D.;Kwak, H.S.
    • Journal of computational fluids engineering
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    • v.16 no.1
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    • pp.22-29
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    • 2011
  • In this study, the glass fiber drawing from a silica preform in the furnace for the optical fiber manufacturing process is numerically simulated by considering the radiative heating of cylindrically shaped preform. The one-dimensional governing equations of the mass, momentum, and energy conservation for the heated and softened preform are solved as a set of the boundary value problems along with the radiative transfer approximation between the muffle tube and the deformed preform shape, while the furnace heating is modeled by prescribing the temperature distribution of muffle tube. The temperature-dependent viscosity of silica plays an important role in formation of preform neck-down profile when the glass fiber is drawn at high speed. The calculated neck-down profile of preform and the draw tension are found to be reasonable and comparable to the actual results observed in the optical fiber industry. This paper also presents the effects of key operating parameters such as the muffle tube temperature distribution and the fiber drawing speed on the preform neck-down profile and the draw tension. Draw tension varies drastically even with the small change of furnace heating conditions such as maximum heating temperature and heating width, and the fine adjustment of furnace heating is required in order to maintain the appropriate draw tension of 100~200 g.

Power Tracking Control of Domestic Induction Heating System using Pulse Density Modulation Scheme with the Fuzzy Logic Controller

  • Nagarajan, Booma;Sathi, Rama Reddy;Vishnuram, Pradeep
    • Journal of Electrical Engineering and Technology
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    • v.9 no.6
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    • pp.1978-1987
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    • 2014
  • Power requirement to the induction heating system varies during the heating process. A closed loop control is required to have a smooth control over the power. In this work, a constant frequency pulse density modulation based power tracking control scheme for domestic induction heating system is developed using the Fuzzy Logic Controller. In the conventional power modulation schemes, the switching losses increase with the change in the load. The proposed pulse density modulation scheme maintains minimum switching losses for the entire load range. This scheme is implemented for the class-D series resonant inverter system. Fuzzy logic controller based power tracking control scheme is developed for domestic induction heating power supply for various power settings. The open loop and closed loop simulation studies are done using the MATLAB/Simulink simulation tool. The control logic is implemented in hardware using the PIC16F877A microcontroller. Fuzzy controller tracks the set power by changing the pulse density of the gate pulses applied to the inverter. The results obtained are used to know the effectiveness of the fuzzy logic controller to achieve the set power.

Effect of ethene($C_2H_4$) on DeNOx using Plasma/Post-Heating System (플라즈마/후가열 장치를 이용한 NOx 저감에 에틴($C_2H_4$)이 미치는 영향에 관한 연구)

  • Jung, Sang-Ho;Lee, Hyeong-Sang;Park, Kwang-Seo;Chun, Bae-Hyeock;Chun, Kwang-Min
    • 한국연소학회:학술대회논문집
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    • 2002.06a
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    • pp.157-162
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    • 2002
  • The characteristics of DeNOx conversion process by plasma/post-heating system with the simulated gas containing ethene is investigated experimentally. Without plasma treatment, $NO-NO_2$ conversion doesn't occur by $400^{\circ}C$ in a mixture of $N_2/O_2$ with a trace gas of ethene. But $NO-NO_2$ conversion occurs as temperature increases above $400^{\circ}C$. The NO can, however, be converted to $NO_2$ at lower temperatures by treating the gas mixture with non-thermal plasma. The $NO-NO_2$ conversion enhances further by passing the plasma treated gas through the post-heating furnace. Results show that 20%${\sim}50%$ more conversion of NO to $NO_2$ is observed when the temperatures of the post-heating furnace are maintained at $300^{\circ}C$ or $400^{\circ}C$. The additional $NO-NO_2$ conversion by post-heating is due to the reaction of ethene with the byproducts or radicals generated from the plasma reaction.

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An Experimental Study on the Characteristic of the Hot Water-Air Heating Generating System with a Solar Collector

  • Rokhman, Fatkhur;Hong, Boo-Pyo;You, Jin-Kwang;Yoon, Jung-In;Choi, Kwang-Hwan
    • 한국태양에너지학회:학술대회논문집
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    • 2012.03a
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    • pp.360-363
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    • 2012
  • A solar air heating has low efficiency compared with the solar water heating because the heat capacity of the air is small. The heat received by solar collector plate is not fully transferred to the air and then a part of them became the losses to the environment through conduction and convection process. This research is focusing on a design of better combined multi-purposed system suggested by us and aims to secure the more efficient solar energy utilization by combining the hot water and air heating system. The result in this paper has shown that the proposed design has better thermal performance than that of the common design. Furthermore, it was found that the performance of the combined air - water heating system increases the efficiency from 30% to 35%-40%.

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Study on the Performance of a Cascade Heat Pump with Two-stage Water Heating Process (2단 승온 캐스케이드 히트펌프의 성능 특성에 관한 연구)

  • Jang, Hanbyeoul;Choi, Jong Min
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.12 no.4
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    • pp.27-32
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    • 2016
  • It is estimated that only heating and cooling take about one third of the total energy consumption worldwide. However, the conventional heating and cooling systems have low efficiencies. Also, boilers and electric heaters that are mostly used to generate both domestic and industrial hot water are inefficient and high energy consumers. For this reason, cascade heat pumps which are known to be very energy efficient and have less environmental impact are being promoted to replace conventional heating, cooling and hot water systems. In this study, a newly designed cascade heat pump by two-stage water heating method has been experimentally investigated. By adopting the auxiliary heat exchanger, the performance of the system was increased. The performance enhancement rate of the system could be maximized by adjusting the low stage compressor speed rather than the high stage compressor speed. The performance of the system with the auxiliary heat exchanger was enhanced by 16.5%.

Development of High Strength Center-pillar by High Frequency Induction Heating (고주파유도가열에 의한 고강도 센터필라 개발)

  • Son, Jin-Hyug;Yum, Young-Jin;Kim, Won-Hyuck;Hwang, Jung-Bok;Kim, Sun-Ung;Yoo, Seung-Jo;Lee, Hyun-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.6
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    • pp.533-539
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    • 2008
  • An high frequency induction hardening technology of vehicle body press-formed of thin sheet steel has been developed to increase the strength of vehicle body parts locally by high frequency induction heating, thereby eliminating the need for reinforcements. And this technique for increasing the tensile strength of sheet steel was practically applied to the front floor cross member and center pillar reinforcement of a passenger car. The side impact behavior has been investigated when induction hardening technology is applied to the conventional low-carbon steel and weight reduction of an automotive body is expected. In this paper, basic experiments were performed for the hat-shaped specimen under high frequency induction heating process. Martensitic transformation was found in the heating zone through microscopic observation which showed higher hardness. In addition, the hardness and strength of the center-pillar specimen made of boron steel increased remarkably by high frequency induction heating.