• Transactions of Materials Processing
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• 제23권8호
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• pp.469-474
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• 2014

With the increased concerns of environmental issues, industries are paying more attention to lightweight metals. Because the high degree of springback is an obstacle to the widespread use of lightweight metals, many investigations have been conducted to reduce springback by increasing temperature. However, increasing the temperature of the whole die or the material is energy inefficient, since generally only a limited area of the material is deformed during sheet metal forming. As a solution to this problem, focused heating that only heats the area where plastic deformation occurs may be an alternative approach. In the current study, V-bending tests were conducted at various temperatures after the AZ31, Ti-GR2 sheets were locally heated using near-infrared (NIR) radiation in order to evaluate the effect of temperature on springback. The results of the experiment confirm that the NIR focused heating reduces the springback of AZ31, Ti-GR2 alloys with increasing temperature.

• Transactions of the Korean Society of Mechanical Engineers
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• 제8권2호
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• pp.97-103
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• 1984

Post weld heat treatment(PWHT) of weldment of the low alloy steel is carried out to remove residual stress existing in weldment and to improve fracture toughness, but it is often observed that there occurs grain boundary failure and that fracture toughness decreases in weld heat affected zone(HAZ)because of PWHT. In this paper, the effect of heating rate and holding time of PWHT on fracture toughness were evaluated by crack opening displacement (CDD)test and micro-hardness test under the constant stress simulated residual stress in HAZ of Cr-Mo steel. The experimental results are as follow; (1)Transition temperature of weld HAZ after PWHT was dependent upon heating rate greater than holding time, and fracture toughness was decreased with an increase of the heating rate. (2)Softening ration of the notch tip was increased with holding time within one hour and saturated after one hour, but under applied stress it was increasing continuously. (3)The average hardness value in weld HAZ was increased with heating rate of PWHT.

• Journal of Animal Environmental Science
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• 제4권2호
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• pp.127-136
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• 1998

To use the earth heat for the livestock housing, an underground heat exchanger is developed and pipes are layed in the depth of 2.5m under the ground. The pipes have two different kinds of diameter (200mm, 100mm) and materials (PE, PVC). The results of heating effect in winter and spring are following. The temperature in different soil depth varies from 5$^{\circ}C$ by 1.5m depth, to 9$^{\circ}C$ by 3.5m. So it should be better to have the depth greater than 2.5m. The difference of air temperature between the inside and outside pipe was 9.9 Kelvin(K) with 200mm diameter and 13.4K with the 100mm diameter with the same material in winter. By the lower outside temperature from -7.2$^{\circ}C$, it could keep the air temperature above 6$^{\circ}C$ through the 100mm diameter pipe. The heating performance was 593 W with 200mm diameter, 118W with 100mm diameter (PE), and 115W with 100m diameter (PVC), respectively. As the outside temperature varies from -1.5$^{\circ}C$ to 18.6$^{\circ}C$ in early spring, the air temperature through the pipes show 4∼8$^{\circ}C$. While the difference between maximum and minimum outside temperature is 14K, the one through the pipes could be reduced by 2K. Pipes with small diameter can more reduce the difference than the pipe with larger diameter.

• Journal of the Korean Society for Precision Engineering
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• 제20권6호
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• pp.222-229
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• 2003

The purpose of this study is to evaluate the mechanical properties of 6061 Al foams, which were fabricated by P/M and multi-step induction heating method, and to build the database, which is needed for computer aided modeling or foam components design. Aluminium foams, consisting of solid aluminium and large quantities of porosities, is widely used in automotive, aerospace, naval as well as functional applications because of its high stiffness at very low density, high impact energy absorption, heat and fire resistance, and greater thermal stability than any organic material. In this study, 6061 Al foams were fabricated for variation of fraction of porosities (%) according to porosities (%)-final heating temperature ( $T_{a3}$) curves. Mechanical properties such as compressive strength, energy absorption capacity, and efficiency were investigated to evaluate the feasibility of foams as crash energy absorbing components. Moreover, effect of the surface skin thickness on plateau stress and strain sensitivity of the 6061 Al foams with low porosities (%) were studied.d.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 한국소성가공학회 2009년도 춘계학술대회 논문집
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• pp.40-43
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• 2009

This study is for investigating the effect of induction heating with various alloy elements to manufacture the pre-heat treated steels of 100kgf/$mm^2$ for cold heading. For four kinds of steels, the condition of induction heating (especially, induction tempering) were observed, and their microstructure and tensile and compressive properties were investigated. The middle carbon steel and the low carbon Cr-Mo steel are needed the higher Grange-Baughman tempering parameter than that of the low carbon Cr steel to obtain 100kgf/$mm^2$ tensile strength. For accomplishing the pre-heat treated steel of 100kgf/$mm^2$ tensile strength having advanced cold heading. It is needed that the pre-heat treated steel is manufactured by induction quenching and tempering with the low carbon alloy steel to have the high ratio of ferrite and the fine globular cementite simultaneously.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• 제29권3호
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• pp.97-104
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• 2017

Reinforcement of insulation in apartment buildings reduces the heating and cooling energy consumption by lowering the heat transfer in the building envelope. There are differences between internal and external insulation methods in heat transmission properties. However, some building load calculation programs cannot analysis the differences between the two. This is because these programs do no account for the timelag or thermal storage effect of the wall according to the location of insulation. In this study, the heat transmission characteristics of internal and external insulation were analyzed by EnergyPlus, and heating and cooling energy demand was compared. The results showed that external insulation system had lower heating and cooling loads than internal insulation system. Also the heat transfer rate of external insulation is steadier than internal insulation. About 13.6% of heating and cooling energy demand decreased when the outdoor wall was finished with external insulation compared to the demand with internal insulation.

• Journal of the Korean Society of Industry Convergence
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• 제22권3호
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• pp.353-364
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• 2019

The walk-way means a passage installed on the deck of a ship so that a person can safely move under any circumstances. So, the walk-way has to maintain a temperature of $5^{\circ}C$ or more for anti/de-icing even at an ambient temperature of $-62^{\circ}C$, a temperature in polar region. At present, the walk-way with heating cable is used, but the anti/de-icing effect is insufficient due to low heat transfer efficiency. Also, it has a construction problem due to heavy weight. In this study, an walk-way with a CNT surface heating element is proposed for the high anti/de-icing effect and the heating value per unit volume. The international standard survey, conceptual design, and simulation for the structural safety and the heat transfer are performed for the development of the proposed walk-way. To enhance the performance, the case studies based on the simulation analysis are conducted. Finally, the final prototype, applying the optimum material and thickness (3.2t of SS400) based on the case study results, is fabricated and experimented.

• Nuclear Engineering and Technology
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• 제51권5호
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• pp.1451-1469
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• 2019

This paper proposes a residual stress mitigation of a nuclear safety-related austenitic stainless steel TP304 pipe bended by local induction heating process via performing elastic-plastic finite element analysis. Residual stress distributions of the pipe bend were calculated by performing finite element analysis. Validity of the finite element analysis procedure was verified via comparing with temperature histories measured by using thermocouples, ultrasonic thickness measurement results, and residual stress measurement results by a hole-drilling method. Parametric finite element stress analysis was performed to investigate effects of the process and geometric shape variables on the residual stresses on inner surfaces of the pipe by applying the verified procedure. As a result of the parametric analysis, it was found that it is difficult to considerably reduce the inner surface residual stresses by changing the existing process and geometric shape variables. So, in order to mitigate the residual stresses, effect of an additional process such as cooling after the bending on the residual stresses was investigated. Finally, it was identified that the additional heating after the bending can significantly reduce the residual stresses while other variables have insignificant effect.

• Journal of the Korean Society for Precision Engineering
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• 제13권5호
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• pp.53-59
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• 1996

Warm deep drawing of single-action dies using local heating has appeared to be an alternative attractive production method of multi-operation die sets generally used at room temperature in deep drawing of rectangular cup. Uniaxial tensile tests and deep drawing tests of various materials are carried out and the effect of temperature on tensile properties and drawability are examined at temperatures up to 200 .deg. C under three kinds of lubricants of teflon film, vinyl film and drawing oil. Good formability is achieved when punch and die temperature were differentiated intentionally in order to get large tensile strength(TS) at punch shoulder protion and small TS at die side. Throughout the experiments, it has been shown that the limiting drawing height of STS316L was increased with heating die and blank holder at 100 .deg. C, but that of STS430 wasn't. When vinyl or teflon film was attached on the plates, the drawability was increased considerably.

• The Magazine of the Society of Air-Conditioning and Refrigerating Engineers of Korea
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• 제13권3호
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• pp.148-156
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• 1984

The effect of inclination on the steady, two-dimensional, laminar natural convection in rectangular enclosures with localized heating from below has been investigated numerically. The enclosure was uniformly heated with a partial heat source at the center of the bottom wall and cooled from the upper wall while the other walls were insulated. The governing equations were solved numerically by using the ADI finite difference method with the SOR method. The computations were carrid out with air, Pr =0.733, in the Grashof number range, $1\times10^4\~3\times10^4$, for the inclination of the enclosures was varied from $0^{\circ}\;to\;90^{\circ}$. The effects of Grashof number and aspect ratio on the inclination for the transition of the flow pattern in enclosures were determined. From the results, it was found that the transition angles of the flow in the enclosures were greater in localized heating than in uniform heating from below, and that the inclination was to strongly effect on the heat transfer and the flow pattern within the enclosure.