• 한국해양공학회:학술대회논문집
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• 한국해양공학회 2002년도 추계학술대회 논문집
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• pp.318-322
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• 2002

In this paper the automatic plate forming system developed by the present research group is introduced, which would be helpful for other researchers. The present system consists of three parts : heating line information generation software, automatic heating apparatus and numerical control system. The numerical control system developed by the present authors is detailed. Performance test for the developed system has been carried out and good results has been obtained. As an extension of the present study, the present automatic plate fanning system will be applied to surfaces found in ship and offshore structure.

• 대한조선학회논문집
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• 제38권2호
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• pp.62-70
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• 2001

선체 외판은 복잡한 3차원 곡면 형상이며 이의 제작을 위한 곡가공은 조선에 있어서 필수적인 공정이다. 곡가공 공정은 주된 1차곡 성형을 위한 프레스 공정과 2차 이상의 나머지 곡 성형을 위한 열간가공 공정으로 이루어진다. 특히 전체 작업량의 50% 이상을 점하는 열간가공 공정은 숙련된 기능공의 작업 경험에 전적으로 의존하고 있다. 이의 자동화를 위한 많은 연구가 있었으나 최근까지의 연구는 주로 선상가열에 한정되어 있으며 삼각가열에 대한 연구는 극히 미미한 실정이다. 본 연구는 향후 삼각가열에 대한 효율적인 변형해석 기법을 개발하기 위한 기초 연구로서 삼각가열에 의한 판의 변형특성을 명확히 하는데 그 주안점을 두었다. 우선, 실제 조선소에서 현장조건 그대로 일련의 선가열 및 삼각가열 실험을 수행하여 각각의 변형특성을 비교 분석하였으며 상변태온도 이상의 고온영역을 확인함으로써 그 변형특성을 합리적으로 해명하였다. 또한, 가열시편에 대한 물리시험을 통해 현재 조선소에서 행해지는 열간가공 방법이 선각재료의 성질 변화에 미치는 영향을 검토하였다.

• 조명전기설비학회논문지
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• 제27권6호
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• pp.68-74
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• 2013

Induction-heated system is innovative system which applied IH(Induction Heating) magnetic induction heating generated from induction-heated metallic package and high-frequency power circuit technique for thermal converse technique. In this occurs not burning, so that the working environment and deterioration of products can be improved. This technique is used high frequency inverter. By using high frequency inverter high frequency in the range of kHz can be made with conventional alternative current. In this contribution IGBT module is used for high frequency inverter. In this paper are discussed analysis of characteristics according to the each frequency and produced Flat plate induction heating system using 1.5kW-class half-bridge resonant inverter. In addition, operating characteristics of the system to changes in the distance between the coil and the heater, applications of system are also discussed.

• Design & Manufacturing
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• 제17권3호
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• pp.41-47
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• 2023

This paper presents the development of a controller that can control the temperature of an heating system based on a thermoelectric module. Temperature controller using Peltier has various external factors such as external temperature, characteristics of an aluminum plate, installation location of temperature sensors, and combination method between the aluminum plate and heating element. Therefore, it is difficult to apply the simulation and simulation results of heating system using Peltier at control algorithm. In general, almost temperature controller is using PID algorithm that finds control gain value heuristically. In this paper, it is proposed mathematical model that explain correlate between the temperature of the heating system and input voltage. And then, optimal parameter of estimated thermal model of the aluminum plate are searched by using genetic algorithm. In addition, based on this estimated model, the optimal PID control gain are inferred using a genetic algorithm. All of the sequence are simulated and verified with proposed real system.

• 대한설비공학회:학술대회논문집
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• 대한설비공학회 2008년도 하계학술발표대회 논문집
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• pp.663-668
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• 2008

This study was carried out solar heating system design for district heating and it's the performance analysis by experiment. This experimental system was installed in Bundang district heating area in the end of 2006. The flat plate and vacuum tube solar collector are combined in one system. So district heating water is heated first by flat plate solar collector and than by vacuum tube solar collector. This solar heating system has not a solar buffer tank and is operating with variable flow rate to obtain a setting temperature of $90{\sim}95^{\circ}C$. As a result, the daily solar thermal collection efficiency is about 30 to 40% for the plate type and 50 to 55% for the vacuum tube solar collector. It varied especially depend on the weather condition like as solar radiation and ambient temperature. This variable flow rate system can be also reduced much pumping power more than 50%.

• 한국태양에너지학회 논문집
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• 제27권4호
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• pp.167-173
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• 2007

This study analyzed by simulation using TRNSYS as well as by experiment on the solar district heating system installed for the first time for the district heating system in Bundang. Simulation analysis using TRNSYS focused on the thermal behavior and long-term thermal efficiency of solar system. Experiment carried out for the reliability of simulation system. This solar system where the circuits of two different collectors, flat plate and vacuum tube collector, are connected in series by a collector heat exchanger, and the collection characteristics of each circuit varies. Therefore, these differences must be considered for the system's control. This system uses variable flow rate control in order to obtain always setting temperature of hot water by solar system. Specifically, this is a system that heats returning district heating water (DHW) at approximately $60^{\circ}C$ using a solar collector without a storage tank, up to the setting temperature of approximately $85{\sim}95^{\circ}C$ To realize this, a flat plate collector and a vacuum tube collector are used as separate collector loops. The first heating is performed by a flat plate collector loop and the second by a vacuum tube collector loop. In a gross collector area basis, the mean system efficiency, for 4 years, of a flat plate collector is 33.4% and a vacuum tube collector is 41.2%. The yearly total collection energy is 2,342GJ and really collection energy per unit area ($m^2$) is 1.92GJ and 2.37GJ respectively for the flat plate vacuum tube collector. This result is very important on the share of each collector area in this type of solar district heating system.

• 대한조선학회논문집
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• 제41권4호
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• pp.85-91
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• 2004

The objective of the present paper is to develop an analysis method for the correction of welding deformation of stiffened plate by line heating. In this paper, the equivalent loading method, based on the inherent strain theory, was used to analyze the heat-straightening of a stiffened plate. Equivalent loads were obtained by integrating the inherent strains which were determined from the highest temperature and the degree of restraint. Finally, the obtained equivalent loads were imposed, as applied loads, on the elastic analysis for the prediction of correction of welding deformation in stiffened plate. The proposed method is expected as a basic study in heat-straightening analysis of welding deformation in large scale block.

• 소성∙가공
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• 제20권6호
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• pp.439-449
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• 2011

The temperature distribution and subsequent permanent deformation of SS400 carbon steel plate subjected to an induction-based line heating process were studied by a numerical method involving coupled 3-D electromagnetic-thermal-structural analysis. The numerical study revealed that the amount of permanent deformation is strongly related to the Joule loss caused by such process conditions as input power and moving speed of the heat source. To validate the numerical analysis results, line heating experiments were carried out with a high frequency(HF) induction heating(IH) equipment capable of bending thick plate with the moving accuracy of ${\pm}0.1mm$ in heating coil position. The amount of permanent deformation increased with decreasing moving speed and increasing input power.

• 대한조선학회논문집
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• 제45권6호
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• pp.703-709
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• 2008

In the shipyard, line heating and triangle heating are two major processes for forming curved plates in various shapes. While there have been many studies on line heating, triangle heating has been rarely studied due to its complicated heating process with irregular multi-heating paths and highly concentrated heat input. As the triangle heating process is one of the most labor-consuming jobs in shipyards, it is essential to study the automation as well as improvement of triangle heating process in order to increase hull forming productivity. In this study, a pioneering attempt to simulate triangle heating was made. A circular disk-spring model was proposed for elasto-plastic analysis procedure of triangle heating and the inherent strain method was also used to analyze the deformation of plates. Simulation results were compared with those of experiments and showed good agreement. It is shown that the present approach including analysis model used in this study is effective to simulate the triangle heating for plate forming process in shipbuilding.

• 대한조선학회논문집
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• 제39권2호
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• pp.34-44
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• 2002

선체 외판 중 약 70% 정도가 3차원 곡면 형상으로 구성되어 있다. 이러한 3차원 형상을 자동으로 성형하기 위해서 수년간 많은 연구를 수행하여 오고 있는 실정이다. 본 연구의 목적은 가열현상을 합리적으로 대변할 수 있는 역학적 모델을 도입하여 가열 Simulator를 개발하는데 있다. 이를 위해 가열 결과에 영향을 줄 수 있는 가열 위치 ,강판의 두께, 가열 속도 등 다양한 인자로써 실험을 수행하였다. 본 연구에서 개발한 가열 Simulator의 정당성을 입증하고자 몇 가지 모델에 대해 적용하여, 실험결과와 Simulator의 추정치를 비교한 결과 만족할 만한 결과를 나타내었으며, Simulator에 적용된 이론적 배경의 합당성을 확인할 수 있었다.