• Title/Summary/Keyword: Heating Pipe

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Failure Analysis on Localized Corrosion of Heat Transport Pipe in District Heating System (지역난방 열수송관 국부 부식 파손 분석)

  • Kim, You Sub;Chae, Hobyung;Kim, Woo Cheol;Jeong, Joon Cheol;Kim, Heesan;Kim, Jung-Gu;Lee, Soo Yeol
    • Corrosion Science and Technology
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    • v.19 no.3
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    • pp.122-130
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    • 2020
  • In this study, a corrosion failure analysis of a heat transport pipe was conducted, as the result of a pinhole leak. Interestingly, the corrosion damage occurred externally in the pipeline, resulting in severe thickness reduction near the seam line. Also, while a stable magnetite protective film formed on the inner surface, the manganese oxide formation occurred only on the outer surface. The interior and exterior of the pipe were composed of ferrite and pearlite. The large manganese sulfide and alumina inclusions were found near the seam line. In addition, the manganese sulfide inclusions resulted in grooving corrosion, which progressed in the seam line leading to the reduction in the thickness, followed by the exposure of the alumina in the matrix to the outer surface. To note, the corrosion was accelerated by pits generated from the boundaries separating the inclusions from the matrix, which resulted in pinhole leaks and water loss.

Heat Dissipation of Sealed LED Light Fixtures Using Pulsating Heat Pipe Technology

  • Kim, Hyung-Tak;Park, Hae-Kyun;Bang, Kwang-Hyun
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.1
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    • pp.64-71
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    • 2012
  • An efficient cooling system is an essential part of the electronic packaging such as a high-luminance LED lighting. A special technology, Pulsating Heat Pipe (PHP), can be applied to improve cooling of a sealed, explosion-proof LED light fixture. In this paper, the characteristics of the pulsating heat pipes in the imposed thermal boundary conditions of LED lightings were experimentally investigated and a PHP device that works free of alignment angle was investigated for cooling of explosion-proof LED lights. Five working fluids of ethanol, FC-72, R-123, water, and acetone were chosen for comparison. The experimental pulsating heat pipe was made of copper tubes of internal diameter of 2.1 mm, 26 turns. A variable heat source of electric heater and an array of cooling fins were attached to the pulsating heat pipe. For the alignment of the heating part at bottom, an optimum charging ratio (liquid fluid volume to total volume) was about 50% for most of the fluids and water showed the highest heat transfer performance. For the alignment of the heating part on top, however, only R-123 worked in an un-looped construction. This unique advantage of R-123 is attributed to its high vapor pressure gradient. Applying these findings, a cooling device for an explosion-proof type of LED light rated 30 W was constructed and tested successfully.

Effect of Air Gap Thickness on Top Heat Loss of a Closed-loop Oscillating Heat Pipe Solar Collector

  • Nguyen, Kim-Bao;Choi, Soon-Ho;Yoon, Doo-Ho;Choi, Jae-Hyuk;Oh, Cheol;Yoon, Seok-Hun
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.7
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    • pp.994-1002
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    • 2009
  • In this paper, effect of air gap thickness between absorber plate and glass cover on top heat loss of a closed loop oscillating heat pipe (CLOHP) solar collector was investigated. The CLOHP, which is made of copper with outer diameter of 3.2mm and inner diameter of 2.0mm, comprises 8 turns with heating, adiabatic and cooling section. The heating section of the heat pipe was attached to absorber plate which heated by solar simulator simulated by halogen lamps. The cooling section of the heat pipe was inserted into collector's cooling section that made of transparent acrylic. Temperatures of absorber plate, glass cover, and ambient air measured by K-type thermocouple and were recorded by MV2000-Yokogawa recorder. Top heat loss coefficients and top heat loss of the collector corresponding to some cases of air gap thickness were determined. The result of experiment shows the optimal air gap thickness for minimum top heat loss of this solar collector.

Modeling and validation of a parabolic solar collector with a heat pipe absorber

  • Ismail, Kamal A.R.;Zanardi, Mauricio A.;Lino, Fatima A.M.
    • Advances in Energy Research
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    • v.4 no.4
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    • pp.299-323
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    • 2016
  • Cylindrical parabolic solar concentrators of small concentration ratio are attractive options for working temperatures around $120^{\circ}C$. The heat gained can be utilized in many applications such as air conditioning, space heating, heating water and many others. These collectors can be easily manufactured and do not need to track the sun continuously. Using a heat pipe as a solar absorber makes the system more compact and easy to install. This study is devoted to modeling a system of cylindrical parabolic solar concentrators of small concentration ratio (around 5) fitted with a heat pipe absorber with a porous wick. The heat pipe is surrounded by evacuated glass tube to reduce thermal losses from the heat pipe. The liquid and vapor flow equations, energy equation, the internal and external boundary conditions were taken into consideration. The system of equations was solved and the numerical results were validated against available experimental and numerical results. The validated heat pipe model was inserted in an evacuated transparent glass tube as the absorber of the cylindrical parabolic collector. A calculation procedure was developed for the system, a computer program was developed and tested and numerical simulations were realized for the whole system. An experimental solar collector of small concentration, fitted with evacuated tube heat pipe absorber was constructed and instrumented. Experiments were realized with the concentrator axis along the E-W direction. Results of the instantaneous efficiency and heat gain were compared with numerical simulations realized under the same conditions and reasonably good agreement was found.

HEAT PIPE TYPE EXHAUST HEAT RECOVERY SYSTEM FOR HOT AIR HEATER

  • Kang, G.C.;Kim, Y.J.;Ryou, Y.S.;Rhee, K.J.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11c
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    • pp.654-661
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    • 2000
  • Area of greenhouse increases rapidly up to 45,265ha by the year of 1998 in Korea. Hot air heater with light oil combustion is the most common heater for greenhouse heating in the winter season. However, exhaust gas heat discharged to atmosphere through chimney reaches up to 10~20% of total heat of the oil combusted in the furnace. In order to recapture the heat of this exhaust gas and to recycle for greenhouse heating, the heat pipe type exhaust heat recovery system was manufactured and tested in this experiment. The exhaust heat recovery system was made for space heating in the greenhouse. The system consisted of a heat exchanger made of heat pipes, ${\emptyset}15.88{\times}600mm$ located in the rectangular box of $600{\times}550{\times}330mm$, a blower and air ducts. The rectangular box was divided by two compartments where hot chamber exposed to exhaust gas in which heat pipes could pick up the heat of exhaust gas, and by evaporation of the heat transfer medium in the pipes it carries the heat to the cold compartment, then the blower moves the heat to greenhouse. The number of heat pipe was 60, calculated considering the heat exchange amount between flue gas and heat transfer capacity of heat pipe. The working fluid of heat pipe was acetone because acetone is known for its excellent heat transfer capacity. The system was attached to the exhaust gas path. According to the performance test it could recover 53,809 to 74,613kJ/hr depending on the inlet air temperature of 12 to $-12^{circ}C$ respectively when air flow rate $1,100\textrm{m}^3/hr$. The exhaust gas temperature left the heat exchanger dropped to $100^{circ}C$ from $270^{circ}C$ by the heat exchange between the air and the flue gas, the temperature difference was collected by the air and the warm air temperature was about $60^{circ}C$ at the air flow rate of $1,100\textrm{m}^3/hr$. This heat pipe type exhaust heat recovery system can reduce fuel cost by 10% annually according to the economic analysis.

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Analysis and Process Design of Hot Pipe Bending Process With Small Bending Radius (작은 곡률반경 파이프 벤딩을 위한 열간 파이프 벤딩공정 해석 및 설계)

  • 류경희;김동진;김병민;이동주
    • Transactions of Materials Processing
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    • v.10 no.4
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    • pp.329-337
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    • 2001
  • The finite element simulation model and the program to calculate the reverse moment have been developed to analyse the stress state and deformation of pipe bending using local induction heating with small bending radius in this study. The reverse moment that is to be applied on the bending arm to control the wall thinning ratio of the bending outside to within a particular value. Even though the demand of pipes with small bending radius is increasing in power plants and ship buildings, the welded elbows are still widely used. The bending process with or without a reverse moment acting on the bending arm has been simulated. The reverse moments calculated from the developed program are in good agreement with the finite element simulations and the experiments.

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Development of Micro Cooling System for Telecommunication System using Oscillating Heat Pipe (진동 세관형 히트파이프를 이용한 통신 기기용 마이크로 냉각시스템의 개발)

  • Ha, Soo-Jung;Bae, Nae-Soo;Park, Chul-Min;Kim, Jung-Soo
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1499-1505
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    • 2003
  • Rapid development of electronic technology requires small size, high density packaging and high power of electronic devices. So, in this paper, characteristics on oscillating heat pipe according to operating conditions(environment temperature, charging ratio of working fluid, inclination) based on experimental study was investigated. From the experimental results, $25^{\circ}C$environment temperature), R-141b(working fluid)40%(charging ratio) was best performace at others of inclination angle and The top heating mode of OCHP performed 80% efficiency of the bottom heating mode.

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A Study on the GSHP System for Domestic application(I) (GSHP 시스템의 국내적용성에 관한 연구(I))

  • 백성권;안형준;박영진
    • Proceedings of the Korean Geotechical Society Conference
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    • 2002.03a
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    • pp.439-444
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    • 2002
  • Geothermal or ground source heat pumps(GSHPs) are electrically powered systems that take advantage of the earth's relatively constant temperature to provide heating, cooling, and hot water for homes and commercial buildings. The buried pipe, or ground loop, is the most recent technical advance in heat pump technology. The idea to bury pipe in the ground to gather heat energy began in the 1940s. Only recently, however, have new heat pump designs and improved buried pipe materials been combined to make GHP systems the most efficient heating and cooling systems available. The aim of the study is application of the GSHP system in korea. Our environments for economy, politics and society are different from other countries. For a case, the progressive tax rate of home electricity is represented.

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Development of Cooling System for Electronic Devices using Oscillating Capillary Tube Heat Pipe (진동세관형 히트파이프를 이용한 전자기기 냉각에 대한 연구)

  • Kim Jong-Soo;Ha Soo-Jung
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.4
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    • pp.436-442
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    • 2005
  • Rapid development of electronic technology requires small size, high density packaging and high power of electronic devices. In this paper, characteristics on oscillating heat pipe according to operating conditions (environment temperature, charging ratio of working fluid, inclination) based on experimental study was investigated From the experimental results $25^{\circ}C$(environment temperature) R-141b (working fluid) $40\%$ (charging ratio) was best performace at others of inclination angle and the top heating mode of OCHP performed $80\%$ efficiency of the bottom heating mode.

The Energy Analysis and Control Characteristics of a Hot Water Heating System for Apartment Houses (공동주택용 온수난방 시스템의 에너지해석 및 제어특성)

  • 장효환;안병천
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.8 no.1
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    • pp.76-87
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    • 1996
  • Energy analysis for the hot water heating control system of apartment house complex is accomplished by computer simulation. Mathematical model of a boiler, pipe network and a unit-house is developed. The effects of heating control methods on the heating performance and energy consumption of the system are investigated. The heating control methods considered in this study are a continuous heating control, and on-off heating control and an intermittent heating control methods. For each control method, the effects of an outdoor temperature, indoor temperature sensing position and the capacities of the boilers and circulating pumps on the heating performance and energy consumption are obtained and "the best" control method is recommended.commended.

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