• Title/Summary/Keyword: Heater Sleeve

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Guided Wave Characterization Assessment for PWSCC Detection of Pressurizer Heater Sleeve Weld (가압기 히터슬리브 용접부 PWSCC 검출을 위한 유도초음파 특성 평가)

  • Joo, Kyung-Mun;Moon, Yong-Sig;Chung, Woo-Geun
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.2
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    • pp.21-25
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    • 2011
  • Although many defects in PZR heater sleeve have been reported continually from operating experiences in oversea nuclear power plant, utilities get into difficulties in finding appropriate methods for diagnostics of the components due to the limited access or high radiation problems. Recently, as an alternative, diagnostics using Guided Wave Testing(GWT) are proposed and the attention of the methods has been growing gradually because of their long range inspection capability. This study is to investigate the effectiveness of GWT to detect PWSCC in welding points of PZR heater sleeve. Moreover, mode sensitivity analysis of GWT and optimal frequency for the diagnostics of PWSCC are presented by testing the mock-ups specimens that contain artificial flaws.

Automatic Ultrasonic Inspection on Heater Sleeves and J-Groove Welds of Pressurizer (가압기 전열기 슬리브 및 J-Groove 용접부의 자동 초음파검사)

  • Ryu, Sung Woo;Chang, Hee Jun;Kim, Sun Je;Lee, Sang Duck;Sung, Jong Hwan
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.2
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    • pp.20-27
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    • 2010
  • In order to prevent the corrosion of component contacted primary water designed alloy 600 material in the nuclear power plant. But the primary water stress corrosion cracking(PWSCC) of alloy 600 and weld area occurs continuously due to the residual stress. The leakage accident resulted from PWSCC in the drain nozzle of the steam generator of domestic power plants. Heater sleeves of the pressurizer are welded with alloy 600 weld material and therefore exposed to the primary water environment. PWSCC occurred in heater sleeve material and weld area of many foreign power plants. The current issue of domestic nuclear power plants are consequently concentrated to PWSCC of similar material. In order to improve the detection and the sizing of the PWSCC in the welding sleeve of the pressurizer, the automatic UT system and multi-directions probe sets have been developed. The experimental studies have been performed using the mock-up block containing artificial reflectors(ID connected EDM notch) and semi-artificial cracks made from thermal fatigue. The automatic UT System is applied in the detection and the length sizing of the ID/OD on the tube and the J-groove weld area of the artificial reflectors and results of the detection and the sizing are compared respectively. Also, the developed automatic UT system is successfully accomplished to inspect the heater sleeve and the J-groove weld area on the pressurizer for the detection of PWSCC.

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A Study on optimization of welding process parameters for J-Groove dissimilar metal weld repair of pressurizer heater sleeve in nuclear power plants (원전 가압기 히터슬리브 J-Groove 이종금속 용접부 보수를 위한 용접 공정변수 최적화에 관한 연구)

  • Cho, Hong Seok;Park, Ik Keun;Jung, Kwang Woon
    • Journal of Welding and Joining
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    • v.33 no.1
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    • pp.87-93
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    • 2015
  • This study was performed to develop repair technology for J-Groove dissimilar metal weld of pressurizer heater sleeve in nuclear power plants. Pad, J-Groove automatic welding and mechanical machining equipments to develop repair technology using 'Half Nozzle Repair' were designed and manufactured. To obtain the optimum welding process parameters during Pad temperbead overlay welding, several welding experiments using Taguchi method were conducted. Weldability of Pad overlay weld specimens was estimated by PT/RT test, FE-SEM, EDS and Vickers hardness test. Also, J-Groove welding to adjust weld shape conditions requiring in ASME Code was carried out and its integrity of weld specimens was evaluated through PT/RT test and optical microscope. Consequently, it was revealed that Pad and J-Groove overlay welding for dissimilar metal weld of pressurizer heater sleeve could be possible to meet Code standard without weld defect.