• 제목/요약/키워드: Heat-pressed ceramics

검색결과 22건 처리시간 0.026초

고온가압으로 소결한 고순도 이트리아 세라믹 소결체의 산화반응 특성 (Characteristics of Thermal Oxidation on Hot-Pressed Pure Yttria Ceramics)

  • 최진삼;신동우;배원태
    • 한국세라믹학회지
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    • 제50권3호
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    • pp.180-185
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    • 2013
  • We investigated the characteristics of hot-pressed pure yttria ceramics, and annealed them in an oxidation atmosphere. Regardless of the heat treatment in the oxidation atmosphere, XRD analysis showed that all the samples had a $Y_2O_3$ phase without structural change. Even though the color variation of the hot-pressed $Y_2O_3$ ceramics was due to the sintering temperatures, the oxidation process turned the color of the $Y_2O_3$ ceramics into white. The color change during oxidation treatment appears to be related to oxygen defects. In addition, oxygen defects also affected the weight change and microstructure of the $Y_2O_3$ ceramics. The $Y_2O_3$ ceramic sintered at $1600^{\circ}C$ had a $5.03g/cm^3$ density, which is close to the theoretical density of $Y_2O_3$. As the sintering temperature increased, small homogeneous grains grew to large grains which affected the Vickers hardness. $Y_2O_3$ ceramics hot-pressed at $1600^{\circ}C$ and annealed at $1200^{\circ}C$ had a flexural strength of 140MPa.

주입선 설계에 따른 Heat-pressed ceramic의 파절강도에 관한 연구 (A STUDY ON THE FLEXURAL STRENGH OF HEAT-PRESSED CERAMICS ACCORDING TO SPRUE DESIGNS)

  • 오상천;동진근
    • 대한치과보철학회지
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    • 제35권1호
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    • pp.130-143
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    • 1997
  • A heat-pressed technique(IPS-Empress, Ivoclar) has been described to construct single unit crown, inlay/onlay and veneers using a partially pre-cerammed and pre-colored glass-leucite ingot that has the greateast strength by the combination of heat-pressed procedure through the smalldiameter sprue and heat treatment procedure. The purpose of this study was to evaluate the flexure strength of a heat-pressed ceramic material(IPS-Empress) without simulated firing treatments according to pontic designs. Two groups of 9 disks(1.4mm thick, 14mm in diameter) each using two types of sprues with different diameters($({\Phi}2.8\;,{\Phi}1.8)$) and numbers were prepared. The specimens were mounted in the testing jig. The flexural strengths were determined, by means of the bi-axial bending test, by loading the center of disk to failure using a universal testing machine(Zwick 145141, Zwick, Germany) at a cross-head speed of 1.0 mm/min. The means flexural strength value of one group using a sprue with ${\Phi}2.8$ was $140.4{\pm}8.0Mpa$. That of the other group using two sprues with ${\Phi}1.8$ was $151.8{\pm}10.3Mpa$. After analysis, results showed that there was a statistical difference between groups(t=2.33m p<0.05). No clnical implications were drawn from these data because of absence of simulated firing treatment.

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2종의 열가압 도재와 법랑질 간의 마모에 관한 연구 (An in-vitro wear study of human enamel opposing heat-pressed ceramics)

  • 박찬용;전영찬;정창모;윤미정
    • 대한치과보철학회지
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    • 제47권1호
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    • pp.21-28
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    • 2009
  • 연구목적: 2종의 열가압 도재 (e.max Press, Empress Esthetic)와 법랑질 간의 마모양상을 알아보기 위하여 장석계 도재 및 제 3형 금합금과 비교, 관찰하였다. 연구 재료 및 방법: 열가압 도재 e.max Press, Empress Esthetic 및 금속도재관 제작용 장석계 도재 Cermaco 3, 제 3형 금합금으로 원반형 시편을 제작하고, 상대 마모재로는 발거된 건전한 소구치의 교두를 이용하여 Pin-on-disk tribometer 상에서 마모시험 하였다. 법랑질의 마모량은 마모 전후 치아 시편의 무게 변화를 측정하여 부피로 환산하였고, 도재 및 금합금 시편의 평균 표면 조도와 마모트랙 깊이를 표면조도기로, 마모트랙 폭을 주사전자현미경으로 측정하여 마모 양상을 비교하였다. 결과: 1. 법랑질의 마모량은 Ceramco 3군에서 가장 크고 Empress Esthetic군, e.max Press군, 금합금군 순으로 작았으며, Ceramco 3군과 Empress Esthetic군 사이와, Empress Esthetic군, e.max Press군 및 금합금군 사이에는 유의한 차이가 없었다 (P>.05). 2. 마모시험 후 도재 시편의 평균 표면 조도는 Ceramco 3군, Empress Esthetic군, e.max Press군 순으로 작았으며, Empress Esthetic군과 Ceramco 3군 사이에는 유의한 차이가 없었다 (P>.05). 3. 마모트랙의 깊이는 모든 군 사이에 유의한 차이는 없었고 (P>.05), 마모트랙의 폭은 법랑질 마모량 순서와 동일하게 Ceramco 3군, Empress Esthetic군, e.max Press군, 금합금군 순으로 작았으며, e.max Press군과 Empress Esthetic군 사이 및 Empress Esthetic군과 Ceramco 3군 사이에 유의한 차이는 없었다 (P>.05). 결론: 열가압 도재는 장석계 도재보다 법랑질을 더 마모시키지는 않았다.

도재용착용 비귀금속과 열가압성형도재의 전단결합강도 연구 (A Study on Shear Bond Strength of Heat Press Ceramic to Non Precious Porcelain Metal)

  • 김성수;김욱태;이명곤
    • 대한치과기공학회지
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    • 제33권1호
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    • pp.37-45
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    • 2011
  • Purpose: Heat pressed ceramics, used for all ceramic restorations, have the additional advantage of being technically less change through using of the lost-wax technique. Conceptually, combining the ceramic with the clinically proven reinforcing ability of a metal framework would be advantageous; however, cause of mismatching of fusion between ceramics and metal frameworks which from differences of casting temperature and coefficient of thermal expansion, pressed ceramics could not be used with a metal framework. The purpose of this study was to compare shear bond strength of press-to metal ceramic to porcelain fused non precious metal and feldspatic porcelain fused non precious metal. Methods: The 30 metal specimens were casted in a porcelain fused non precious metal nickel-chromium alloy. They were divided into 3 groups by surface treatment and applied ceramic: $125{\mu}m$ aluminium oxide sandblasting and veneered feldspatic porcelain (group FP), $125{\mu}m$ aluminium oxide sandblasting and had press-to-metal ceramic applied (group PC), porcelain bonder (gold bonder) fused on surface of metal specimens and had press-to-metal ceramic applied (group PCG). In each group 10 metal specimens were used. The press-to-metal ceramic applied 20 specimens had ash-free wax pattern applied, the metal-wax complexes invested, and were pressed with heat press ceramic. All specimens were subjected to shear bond strength test at a crosshead speed of 1.0 mm/min. Results: The results of measured in Mean SD and data were analyzed by one-way AVOVA (p= .05) and Tukey HSD test (p= .05).: group FP $16.090{\pm}1.841$ MPa, group PC $12.620{\pm}1.8256$ MPa, group PCG $10.920{\pm}0.9283$, significant differences between all groups (p < .05). Significant differences were found in each between group FP and group PC, group FP and group PCG (p < .05). Conclusion: The shear bond strength of press-to-metal ceramic to porcelain fused non precious metal was described higher in unused gold bonder group than used gold bonder groups.

열가압 리튬 디실리케이트 전장도재와 지르코니아 하부구조의 전단결합강도 평가 (Adhesion between heat-pressed lithium disilicate veneer and zirconia framework: Shear bond strength evaluation)

  • 김재홍
    • 한국산학기술학회논문지
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    • 제21권3호
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    • pp.335-341
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    • 2020
  • 본 연구의 목적은 shear bond strength을 이용하여 pressed lithium disilicate 전장도재와 zirconia core의 접착을 비교 분석하는 것이다. Zirconia blank(Zirtooth, HASS, Gangneung, Korea)에 각 pressed ceramic(IPS e.max Zirpress, Vita PM9, GC Initial IQ, HASS Rosetta UP)이 적용된 시편을 제작하였다(N=40). 전단결합강도를 비교 평가하기 위해 The Schmitz-Schulmeyer test method을 이용하였고 산출된 파괴하중의 값을 분석했다. 산출된 네 가지 전단결합강도 값들 간의 평균 비교는 일원분산분석(one-way ANOVA)을 통해 이루어졌고, Tukey의 사후검정을 실시하여 서로 간의 평균 차이가 통계적으로 유의함을 검증하였다. 또 파절면의 3D 분석을 통하여 파괴 표면을 관찰하여, 그 파괴 양상도 분류하였다. 실험군별 전단결합강도는 IPS e.max Zirpress 16.69±3.11MPa, VITA PM9 14.21±3.63MPa, GC Initial IQ 11.17±2.92MPa, HASS Rosetta SM 27.90±5.71MPa이었으며, Lithium disilicate ceramic veneer(HASS Rosetta SM)의 결합 강도는 다른 제품들보다 통계적으로 유의하게 높았다(p<0.05). 또, 파괴면의 유형 분류 결과, 모든 시편에서 cohesive 파괴는 관찰되지 않았고 주로 adhesive와 cohesive가 같이 조합된 파괴 유형이 관찰되었다. 본 연구 결과에 의해서 pressed lithium disilicate 전장도재가 기존의 pressed to zirconia system보다 나은 접착력을 보여주었다.

High-Strength Mg-PSZ of Fine Grains Containing TiC Particles

  • Joon Hyuk Jang;Jaehyung Lee
    • The Korean Journal of Ceramics
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    • 제1권4호
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    • pp.214-218
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    • 1995
  • Partially stabilized zironia with magnesia (Mg-PSZ) is known as one of the toughest monolithic ceramics. However, the very large grain sizes obtained after sintering at a high solution-heat treatment temperature in the cubic region of the phase diagram limit the strength of this material rather modest. In this study fine-grained Mg-PSZ materials were fabricated by adding TiC particles as a dispersed phase. Samples were hot-pressed at $1750^{\circ}C$ and then annealed at $1420^{\circ}C$ for various times. Grain growth was retarded severely by the TiC particles resulting in grain sizes smaller by more than one order of magnitude than those of PSZ without TiC. The fine-grained microstructure lead to doubly-increased fracture strength while maintaining the same level of high fracture toughness as that of conventional Mg-PSZ without TiC particles.

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투광성 전기 광학용 소자의 제조에 관한 연구 (Studies on Fabrication of Translucent Eletrooptic Ceramics)

  • 김재육;이태근;임응극
    • 한국세라믹학회지
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    • 제22권6호
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    • pp.71-79
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    • 1985
  • In order to fabricate the translucent electrooptic ceramics which are comparable to PLZT, $PNZT^*$ has been prepared from aqueous solutions of their itrate and chlorides. In the quarternary $Pb^{1-x} Nd_x(Zr_{0.63} Ti_{0.37})^{1-\frac{x}{4}O_3$, (PNZT) $(0.02\le x\ge 0.12)$ system cold-pressed PNZT slugs were sintered in $O_2$ in pt-crucible for 45 min. at 118$0^{\circ}C$ and were then heat-treated in air for 60 hrs. at 120$0^{\circ}C$ in Al2O3 crucibles containing $PbZrO_3$ powder to control the atmosphere. Mean particle size of calcined PNZT powders was 0.1~0.15${\mu}{\textrm}{m}$. It was found that the maximum value of optical transmission has been revealed at 6~8 at. % $Nd_2O_3$ added body and that their dielectric constant has been decreased as the frequency increased. Curic temperature has been varied inversely with $Nd^{3+}$ ion content up to 8 at. % and become constant above this value. $^*Pb_{1-x}Nd_x(Zr_{0.63} Ti_{0.37})_{1-2/4}O_3$

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Fabrication and Properties of Reactively Hot Pressed HfB2-HfC Ultra-High Temperature Ceramics

  • Lee, Seung-Jun;Seong, Young-Hoon;Baek, Seung-Su;Kang, Eul-Son;Kim, Do-Kyung
    • 한국세라믹학회지
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    • 제47권6호
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    • pp.534-539
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    • 2010
  • $HfB_2$-HfC composites were prepared by reactive hot pressing using Hf and $B_4C$ at temperatures of 1800 and $1900^{\circ}C$ for 60 min under 32 MPa in an Ar atmosphere. The reaction sequences of the $HfB_2$-HfC composite were studied through series of pressureless heat treatments ranging from 800 to $1600^{\circ}C$. The effect of size reduction of the starting powders on densification was investigated by vibration milling. Fully dense $HfB_2$-HfC composites were obtained by size reduction of the starting powders via vibration milling. The oxidation behaviour of the $HfB_2$-HfC composites at $1500^{\circ}C$ in air showed formation of a non-protective $HfO_2$ scale with linear mass gain. Examination of the mechanical properties showed that particle size reduction via vibration milling also led to improved flexural strength, hardness and fracture toughness.

열가압 방식의 금속-유리도재 이중 구조물의 전단결합강도에 대한 연구 (Shear bond strength in bilayer metal-heat pressed glass ceramic structure)

  • 이경은;박진영;김지환;김웅철
    • 대한치과기공학회지
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    • 제39권2호
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    • pp.101-107
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    • 2017
  • Purpose: The purpose of this study was to compare the shear bond strength of the metal-heat pressed glass ceramic bilayer structure. Methods: Metal framework specimens were prepared and surface is spreaded opaque(IPS InLine system opaque, IvoclarVivadent, Liechtenstein). There were 10 specimens for each bilayer dental ceramic group. The first group was porcelain fused metal, Press on metal IPS Inline press group, and press on metal HASS prototype group. Specimens measured for the shear bond strength on Schwickerath test by Instron universal testing machine(Instron3345, Instron Corp., USA). Mean average bond strength values of each specimen group were analyzed using a one-way ANOVA analysis of variance Saphiro-wilk's test. Statistical analysis were performed using IBM SPSS 23.0(IBM Co., Armonk, USA) Results: $RMS{\pm}SD$ The highest mean average HASS POM showed a bond strength value ($47.55{\pm}12.80Mpa$). The lowest mean average values Porcelain fused metal ($33.30{\pm}2.00Mpa$). Independent t-test was conduct to analysis the significant difference (p<0.05) (Table 3). Conclusion: Three kinds of Metal/ glass bilayer dental ceramics bond strength were clinical acceptability. Especially, as lithium disilicate containing represents higher bond strength.

PMMA를 결합제로 한 수산화아파타이트 성형체의 제조 (Fabrication of Hydroxyapatite Compacts with Polymethyl Methacrylate)

  • 류수착;윤수종
    • 한국재료학회지
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    • 제16권4호
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    • pp.272-275
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    • 2006
  • In order to evaluate the possibility of Polymethyl methacrylate (PMMA) as a binder on hydroxyapatite (HAp) which has good biocompatibility, the properties of HAp compacts with PMMA were examined. When adding 50 wt% of PMMA on HAp and pressed, the compression strength and the hardness of the compacting body were 168MPa and 55 Hv, respectively, and the strength of compacts was higher than that of cortical bone and the hardness was similar to the value of molar. We demonstrated that HAp ceramics can be obtained without additional heat treatment and machining of the ceramic was feasible. Therefore, the HAp compacts have potential to apply to implant or artificial bone after the clinical trials guarantees biocompatibility of it.