• Title/Summary/Keyword: Heat resistance reliability

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A Study on Fire Performance and Heat Transfer of HPC Column with Fiber-Cocktail in ISO Fire under Loading Condition (표준화재 재하조건 Fiber Cocktail을 혼입한 고강도 콘크리트 기둥의 전열 특성 및 화재 거동에 관한 연구)

  • Kim, Heung-Youl;Kim, Hyung-Jun;Jeon, Hyun-Kyu;Youm, Kwang-Soo
    • Journal of the Korea Concrete Institute
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    • v.22 no.1
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    • pp.29-39
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    • 2010
  • In this study, experimental test and numerical analysis were conducted to investigate the heat transfer characteristics and fiber performance of high strength concrete. The fire characteristics of the high strength concrete that couldn't be obtained through the test due to specific requirements and restrictions were forecast using numerical analysis approach. The outcome from the numerical analysis and the test were compared to verify and improve the reliability of the analysis. A numerical analysis of 80 and 100 MPa high strength concrete cases were carried out to identify the heat transfer characteristics and fire behavior using software, ABACUS (V6.8) From the results of verification experiment, a 25~55% level of beam shrinkage reduction was observed compared to the concrete without Fiber-Cocktail, indicating the improved fire resistance performance, which appeared to be attributable to the function of Fiber-Cocktail that was able to control the heat transfer characteristics and ultimately result in enhancing the fire resistance performance.

Mechanical and Thermal Behavior of Polyamide-6/Clay Nanocomposite Using Continuum-based Micromechanical Modeling

  • Weon, Jong-Il
    • Macromolecular Research
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    • v.17 no.10
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    • pp.797-806
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    • 2009
  • The mechanical and thermal behaviors of polyamide-6/clay nanocomposites were studied using the continuum-based, micromechanical models such as Mori-Tanaka, Halpin-Tsai and shear lag. Mechanic-based model prediction provides a better understanding regarding the dependence of the nanocomposites' reinforcement efficiency on conventional filler structural parameters such as filler aspect ratio ($\alpha$), filler orientation (S), filler weight fraction (${\Psi}_f$), and filler/matrix stiffness ratio ($E_f/E_m$). For an intercalated and exfoliated nanocomposite, an effective, filler-based, micromechanical model that includes effective filler structural parameters, the number of platelets per stack (n) and the silicate inter-layer spacing ($d_{001}$), is proposed to describe the mesoscopic intercalated filler and the nanoscopic exfoliated filler. The proposed model nicely captures the experimental modulus behaviors for both intercalated and exfoliated nanocomposites. In addition, the model prediction of the heat distortion temperature is examined for nanocomposites with different filler aspect ratio. The predicted heat distortion temperature appears to be reasonable compared to the heat distortion temperature obtained by experimental tests. Based on both the experimental results and model prediction, the reinforcement efficiency and heat resistance of the polyamide-6/clay nanocomposites definitely depend on both conventional (${\alpha},\;S,\;{\Psi}_f,\;E_f/E_m$) and effective (n, $d_{001}$) filler structural parameters.

A study on the fire performance and heat transfer of the HPC column with fiber-cocktail in ISO fire under loading condition

  • Kim, Hyung-Jun;Kim, Heung-Youl;Kwon, In Kyu;Kwon, Ki-Hyuk;Min, Byung-Yeol;Cho, Bum-Yean
    • Computers and Concrete
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    • v.12 no.5
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    • pp.717-737
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    • 2013
  • In this study, experiment and numerical analysis were conducted to identify the heat transfer characteristics and behavior of high-strength concrete upon a fire. The numerical analysis was employed to forecast the characteristics and properties of the high-strength concrete upon a fire, which can not be accomplished through a fire test due to the specific conditions and restrictions associated with the test. The result of the numerical analysis was compared with that of the test to verify the reliability of the analysis. In the numerical analysis of the heat transfer characteristics and behavior of 80 and 100 MPa high-strength concrete upon a fire, the commercial software of ABAQUS(V.6.8) was used. It was observed from the experiment that the contraction of the concrete with fiber-cocktail was mitigated by 25~55 % compared with that without fiber-cocktail because the fiber controlled the heat transfer of the concrete and thus improved the fire-resistance performance of the column.

Bending Fatigue Strength of Carburized and Induction Hardened Gears (침탄 및 고주파 열처리한 치차의 굽힘피로강도 평가)

  • Kim, W.D.;Choi, B.I.;Han, S.W.;Kim, J.H.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.6
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    • pp.1-8
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    • 1994
  • To enhance the strength of gears for transmission, Generally caburizing heat treatment is applied. But there are some problems in this technology the distortion of gears during heat treatment process, and the discontinuity of manufacturing process. For these reasons, the high frequency induction hardening process is widely used. This method is one of the surface hardening process to improve the wear resistance and fatigue life of the machine components. In this study, to compare the bending fatigue strength of caburized gear with that of induction hardened gear, bending fatigue testing of gears with two different cases was performed by using an electrohydraulic servo-controlled fatigue testing machine and double tooth bending fatigue test fixture. Fatigue life distributions at constant stress levels were established directly from fatigue data. For gear design, the fatigue strength distribution at specified life is more important. This distribution is obtained by statical transformation from fatigue life distribution. Reliability of bending fatigue strength was estimated by P-S-N curves and Weibull distribution.

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Properties of Thermal Performance on Stator Coil of Traction Motor by Accelerated Test (견인전동기 고정자 코일의 열적 열화특성)

  • Park Hyun-June;Lee Chang-Moo;Lee Han-Min;Jang Dong-Uk
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.606-610
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    • 2003
  • The 200 class insulation system which adopted to traction motor have excellent dielectric strength but weaken to thermal stress therefore deterioration phenomena analysis according to thermal stress is necessary. Accelerated thermal aging tests have been used to determine thermal reliability of stator coils used as traction motor in electric multiple unit. The conventional aging test is carried on according to IEC 60034-18-31 and IEEE Std. 275-1992. Variation in insulation resistance, P.I, capacitance, dielectric loss($tan{\delta}$) and partial discharge are measured during the aging cycle. Sample coils for traction motor were tested by accelerated aging test which composed of heat, vibration and moisture. Reliability and expected life were evaluated on the insulation system for traction motor.

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A Neural Network- Based Classification Method for Inspection of Bead Shape in High Frequency Electric Resistance Weld

  • Ko, Kuk-Won;Hyungsuck Cho;Kim, Jong-Hyung
    • Transactions on Control, Automation and Systems Engineering
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    • v.2 no.3
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    • pp.182-188
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    • 2000
  • High-frequency electric resistance welding (HERW) technique is one of the most productive manufacturing method currently available for pipe and tube production because of its high welding speed. In this process, a heat input is controlled by skilled operators observing color and shape of bead but such a manual control can not provide reliability and stability required for manufacturing pipes of high grade quality because of a variety of bead shapes and noisy environment. In this paper, in an effort to provide reliable quality inspection, we propose a neural network-based method for classification of bead shape. The proposed method utilizes the structure of Kohonen network and is designed to learn the skill of the expert operators and to provide a good solution to classify bead shapes according to their welding conditions. This proposed method is implemented on the real pipe manufacturing process, and a series of experiments are performed to show its effectiveness.

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Preliminary Design of Current Lead for 21T Superconducting Magnet (21T 초전도자석을 위한 전류도입선 예비설계)

  • Choi, Y.S.;Kim, D.L.;Yang, H.S.;Lee, B.S.;Painter, Thomas A.
    • Progress in Superconductivity and Cryogenics
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    • v.10 no.3
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    • pp.43-46
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    • 2008
  • Design of current lead for 21T superconducting magnets is presented. The current lead is composed of a normal metal element, conducting the current from room temperature to intermediate temperature, and an HTS element, conducting the current down to liquid helium temperature. The metal element is disengaged from the HTS element without breaking vacuum after excitation. The optimization of the lead is performed to minimize the thermal heat load when carrying operational current with some margin. In order to confirm the feasibility of our new design, the intermediate joint between a normal metal and HTS element is fabricated and the reliability is tested during engage and disengage performance. The effects of vacuum level and performance cycle on the electrical contact resistance are also investigated.

Study on three-dimensional numerical simulation of shell and tube heat exchanger of the surface ship under marine conditions

  • Yi Liao;Qi Cai;Shaopeng He;Mingjun Wang;Hongguang Xiao;Zili Gong;Cong Wang;Zhen Jia;Tangtao Feng;Suizheng Qiu
    • Nuclear Engineering and Technology
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    • v.55 no.4
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    • pp.1233-1243
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    • 2023
  • Shell-and-tube heat exchanger (STHX) is widely used by virtue of its simple structure and high reliability, especially in a space-constrained surface ship. For the STHX of the surface ship, roll, pitch and other motion of the ship will affect the heat transfer performance, resistance characteristics and structural strength of the heat exchanger. Therefore, it is urgent to carry out numerical simulation research on three-dimensional thermal hydraulic characteristics of surface ship STHX under the marine conditions. In this paper, the numerical simulation of marine shell and tube heat exchanger of surface ship was carried out using the porous media model. Firstly, the mathematical physical model and numerical method are validated based on the experimental data of a marine engine cooling water shell and tube heat exchanger. The simulation results are in good agreement with the experimental results. The prediction errors of pressure drop and heat transfer are less than 10% and 1% respectively. The effect of marine conditions on the heat transfer characteristics of the heat exchanger is investigated by introducing the additional force model of marine condition to evaluate the effect of different motion parameters on the heat transfer performance of the heat exchanger. This study could provide a reference for the optimization of marine heat exchanger design.

δ-Ferrite Behavior of Butt Weld Zone in Clad Steel Plates Depended on Holding Time of PWHT (클래드강 맞대기 용접부의 후열처리 유지시간에 따른 델타 페라이트 거동)

  • Park, Jae-Won;Lee, Chul-Ku
    • Journal of Welding and Joining
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    • v.32 no.2
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    • pp.29-36
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    • 2014
  • Recently, in order to enhance the function and usefulness of products, cladding of dissimilar materials that maximizes the performance of the material is being widely used in all areas of industry as an important process. Clad steel plate, produced by cladding stainless steel plate, an anticorrosive material, on carbon steel plate, is being used to produce pressure vessels. Stainless steel plate has good corrosion resistance, and carbon steel plate has good rigidity and strength; clad steel can satisfy all of these qualities at once. This study aims to find the ${\delta}$-ferrite behavior, mechanical properties, structure change, integrity and reliability of clad steel weld on hot rolled steel plates. For this purpose, multi-layer welding, repair welding and post weld heat treatment were implemented according to welding procedure specifications (WPS). In order to observe the mechanical properties and toughness of clad steel weld zone, post weld heat treatment was carried out according to ASME Sec. VIII Div.1 UW-40 procedure for post weld heat treatment. With heat treatment at $625^{\circ}C$, the hold time was used as the process variable, increased by intervals that were doubled each time, from 80 to 1,280 min. The structure of weld part was typical cast structure; localized primary austenite areas appeared near central vermicular ferrite and fusion line. The heat affected zone showed rough austenite structure created by the weld heat input. Due to annealing effects of heat treatment, the mechanical properties (tensile strength, hardness, impact value) of the heat affected area tended to decrease. From the results of this study, it is possible to conclude the integrity of clad steel welds is not affected much in field welding, repair welding, multi-layer welding, post weld heat treatment, etc.

Establishment of Fire Reliability Assessment Method for Structural Strength (화재시 구조강도에 대한 신뢰성 평가방법의 정립)

  • Park, Chang-Kyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.10
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    • pp.54-62
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    • 2017
  • This paper describes the behavior and failure probability of the basic structural members in a fire for the fire safety assessment of offshore structures. A fire safety assessment can be accomplished by comparing the fire resistance of the members with the fire severity of the heat load due to fire. The fire severity is represented as the maximum temperature of the members using the Eurocode 1 standard fire curve and heat transfer equation. On the other hand, the fire resistance is the limiting temperature calculated by a simplified formula in the case of simple structural members. Considering the complexity of FPSOs and offshore structures, a general-purpose structural analysis program should be used and the limiting temperature obtained by analyzing the structural strength of the members through an elasto-plastic analysis with a large deflection, and compared with the maximum temperature. Also, the equality of these two methods of evaluating the fire resistance was confirmed by comparing them. Following three criteria, the strength, serviceability and stability, three failure modes, namely the first failure of a hinge, large deflection and buckling, were chosen. The failure temperature was verified for each failure mode. using the AFOSM method in the equation of the fire severity and fire resistance, thereby giving the failure probability of the member. By applying these processes to the example of a beam and plate, the behavior of the structure and failure (temperature?) of each failure mode can be determined.