• 제목/요약/키워드: Heat reduction process

검색결과 440건 처리시간 0.024초

소형 건축 벽면의 냉수 패널에 의한 냉방시스템에 관한 연구 (A Study on Cooling Systems with Cold Water Panels in the Walls of Small Buildings)

  • 조동현;조명기
    • 한국기계가공학회지
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    • 제18권10호
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    • pp.20-26
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    • 2019
  • This study was conducted on cooling systems in which, for the first time at home and abroad, cold water panels are embedded in the walls of small buildings for radiant cooling by heat absorption with cold water. In summer, cold water is circulated through cold water (chiller) circulation tubes embedded in three walls (two side walls and one rear wall) of a building to implement radiant cooling by the coldness of the water. From the results of this study, the experimental and theoretical natural convection heat transfer coefficients were relatively well-matched over the entire experimental range, thereby verifying the reliability of the experimental results. The surface temperature reduction rate of the walls in which cold water panels are embedded was large whereas that of the walls where no cold water panels are embedded was very small.

분말 열처리가 지르코니아 용사코팅층의 마모특성에 미치는 영향 (Effect of Heat Treatment of powder on the Tribological Behavior of the Plasma Sprayed Zirconia Coating)

  • 신종한;임대순;안효석
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
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    • pp.298-303
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    • 2000
  • The 3 mol% yttria stabilized zirconia (3-Y PSZ) powder was heat treated at 50 0$^{\circ}C$ to evaporate the polymer binder and stabilize the tetragonal phase. The wear experiments were carried out on a ring-on-plate type reciprocating wear tester at selected temperatures with in the range room temperature to 600$^{\circ}C$ The results show that the heat treatment of powder decreases the wear rate due to the reduction of microcracks and pores in coatings and the stabilization of the tetragonal phase. Powder heat treatment enhanced the quality of the coating layer by removing remnant gases during coating process and the powder heat treatment at which tetragonal phase is stable diminished phase ratio of monoclinic. These two effects improved wear resistance characters.

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열처리 영향도에 따른 강관 하이드로포밍 성형성 분석 (Effect of Heat Treatments on the Steel Tube Hydroformabillity)

  • 박광수;김봉준;문영훈
    • 열처리공학회지
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    • 제18권4호
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    • pp.223-228
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    • 2005
  • Tube hydroforming provides a number of advantages over conventional stamping process, including fewer secondary operation, weight reduction, assembly simplification, adaptability to forming of complex structural components and improved structural strength and stiffness. It can produce wide range of products such as subframe, engine cradle, and exhaust manifold. In this study, the effect of the heat treatment conditions such as post seam annealing (PSA) and bright annealing (BA) on the ovality and hydro-formability of steel tubes has been investigated. Hydroformabilities have been estimated by the bulging heights obtained at various processing parameters such as internal pressure, axial feeding and heat treatment conditions. The ovality and forming height are strongly influenced by material properties after heat treatments.

무산세 열연 용융아연도금강판의 도금밀착성에 미치는 도금욕 Al농도의 영향 (Effect of Al content on coating adhesion of hot rolled galvanized iron manufactured without pickling process)

  • 전선호;최진원
    • 한국표면공학회지
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    • 제32권1호
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    • pp.31-42
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    • 1999
  • The effect was investigated that aluminium in the zinc bath has on the coating adhesion of Hot-rolled Galvanized Iron(HGI) manufactured without pickling process. It is thought that the coating adhesion of HGI manufactured without pickling process is good due to the fact that increasing aluminium content in the zinc bath makes zinc and aluminium diffuse to the cracks or pores in the scale formed through the reduction heat treatment, and Fe-Zn-Al compound with good ductility is formed in the scale layer and plays a role of anchor between zinc coating and substrate. It is possible that HGI with the good coating adhesion was produced without pickling treatment in the zinc bath with more that 3wt% of Al content even at the $550^{\circ}C$ of conventional reduction heating temperature. In creasing the temperature of heating section and aluminium content in the zinc bath prevents the Zn-Fe alloy. The corrosion resistance of HGI manufactured without pickling process is excellent because of the mixed reaction of zinc sacrifice and aluminium passivity film.

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열교환기용 리턴 밴더 자동 브레이징 용접 시스템 (A Return Bender Automatic Brazing Welding System for Heat Exchangers)

  • 이용중;강진갑;이형우
    • 한국기계가공학회지
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    • 제5권2호
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    • pp.49-55
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    • 2006
  • In the consideration of the problem occurred by certain return bender brazing welding works that depend only on handworks, the automatization of the whole production line is impossible due to the high dependency of skillful workers. In addition, it is difficult to establish a standardization due to the various heat exchanger model and irregular amount of orders, and the fault reduction is also impossible due to the severe difference in brazing conditions. It is necessary to develop a method, which quantitively analyzes the problem existed in this manual brazing welding of return benders and technically solves that problem, and to lead the improvement of the productivity and cost reduction in order to increase the business competitive power. Then, this will contribute the technical development of automatic welding for Korea's heat exchanger businesses. Thus, this study develops an automatic technology, which automatically controls the flame strength using digital control methods, for various models and produces a sample model. It is possible to increase the productivity and produce uniformed and qualified products by solving the problem existed in manual processes using the developed automatic return bender brazing system. In addition, the brazing condition can be automatically controlled according to the model and line speed, and such an economical operation can reduce the production cost. The developed system is expected to future applications not only heat exchangers in the field of refrigeration and air conditioning, but also other various industrial fields that apply heat exchangers, such as car and boiler industries.

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함철 폐기물의 용융환원 공정에 관한 분석연구 (An Analysis of Simulation Model for Smelting Reduction Process of Waste Containing Iron Oxide)

  • Dong-Joon Min
    • 자원리싸이클링
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    • 제5권4호
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    • pp.17-24
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    • 1996
  • The computer simulation model was established to verify the applicability of smelting reduction concept to treatment of industrial wastes which becomes issue on the enviromental and recycling view point. Computer simulation model provides as following results. The increase of post combustion ratio(PCR) and heat transfer efficiency of PC energy(HTE) is effective ways to save energy. But, in order to increase PCR, recovery efficiency of post combustion energy(HTE) have to be higher than 85% HTE considering refractory life and saving energy together. Coke is most useful fuel source because it shows lowest dependence of PCR and low hydrogen content. The quality of hot metal of current process would be expected to the similar level with that of blast furnace. The utilization of scrap and Al dross can be also possible to maximize the advantages of current process which is high temperature and chemical dilution with hot metal and slag. In case of scrap, energy consumption was slightly increases because of heating up energy of scrap. Consquently, current process concept provides the possibility of intergrating recycles of industrial wastes materials such as EAF slag, coke oven dust, life terminated acidic refractory, aluminium dross and scrap by smelting reduction process.

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Al-5%Mg 합금 판재의 집합조직 발달에 미치는 냉간 압하율의 영향 (The effect of cold rolling reduction ratio on the texture evolution in Al-5% Mg alloy)

  • 최재권;김형욱;강석봉;최시훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.102-105
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    • 2008
  • To investigate the evolution of deformation texture during cold rolling deformation, cold rolling process on a commercial Al-5% Mg sheet was carried out at different rolling reduction ratio. The evolution of annealing texture in cold-rolled Al-5% Mg sheet was also investigated. The evolution of recrystallization texture during annealing process strongly depends on the rolling reduction ratio before heat treatment. Visco-plastic self-consistent (VPSC) polycrystal model was used to predict r-value anisotropy of the cold-rolled and annealed Al-5% Mg sheets. The change of volume fraction for the major texture components was also analyzed.

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Facile Preparation of Silver Nanoparticles and Application to Silver Coating Using Latent Reductant from a Silver Carbamate Complex

  • Kim, Kyung-A;Cha, Jae-Ryung;Gong, Myoung-Seon
    • Bulletin of the Korean Chemical Society
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    • 제34권2호
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    • pp.505-509
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    • 2013
  • A low temperature ($65^{\circ}C$) thermal deposition process was developed for depositing a silver coating on thermally sensitive polymeric substrates. This low temperature deposition was achieved by chemical reduction of a silver alkylcarbamate complex with latent reducing agent. The effects of acetol as a latent reducing agent for the silver 2-ethylhexylcarbamate (Ag-EHCB) complex and their blend solutions were investigated in terms of reducing mechanism, and the size and shape of silver nanoparticles (Ag-NPs) as a function of reduced temperature and time, and PVP stabilizer concentration were determined. Low temperature deposition was achieved by combining chemical reduction with thermal heating at $65^{\circ}C$. A range of polymer film, sheet and molding product was coated with silver at thicknesses of 100 nm. The effect of process parameters and heat treatment on the properties of silver coatings was investigated.

스팀 사용 저감을 위한 응축수 재활용 공정설계 및 경제성 평가 (Process Design and Economic Evaluation of Condensate Recycling Process for Steam Consumption Reduction)

  • 김진욱;최영렬;조형태;김정환
    • 공업화학
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    • 제31권6호
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    • pp.660-667
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    • 2020
  • 본 연구의 대상은 에폭시 레진 생산 공정으로 155 ℃ 이상의 고온 스팀을 열원으로 사용하고 있으며 공정에서 생성되는 응축수는 전량 버려지고 있다. 공정의 일부는 70 ℃ 이하의 저온으로 운전되므로 버려지는 응축수를 재활용하여 저온 공정의 열원으로 사용한다면 스팀 사용량 저감이 가능하다. 따라서 본 연구에서는 응축수 재활용을 통해 폐열을 회수하여 스팀 사용량을 저감할 수 있는 공정을 제시하고 모델을 개발하였다. 최적의 응축수 재활용 공정을 찾기 위한 사례연구를 진행하였고, 각 사례의 연간 자본 비용 및 스팀 저감 비용을 비교하여 경제성 평가를 실시하였다. 제안된 공정에서 응축수 회수를 통해 저온 공정에 사용하는 스팀 사용량을 연간 최대 67.6%까지 저감하여 최대 연 522.1 백만원의 추가 수익의 확보가 가능함을 확인하였다.

이중버블시트를 이용한 단열양생공법의 한중콘크리트 현장적용 (Field Application of Insulation Curing Method with Double Bubble Sheets Subject to Cold Weather)

  • 홍석민;백대현;김종;전충근;한민철;한천구
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2008년도 춘계 학술논문 발표대회
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    • pp.57-60
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    • 2008
  • This study investigated the results of insulation heat curing method using double layer bubble sheet in slab concrete and mass concrete in cold weather environment. First of all, when double bubble sheets are applied, it was shown that slab concrete was protected from early freezing by remaining between 6 and 15℃ even in case outside temperature drops -9℃ below zero until the 2nd day from piling, and in the case of mass concrete, with the maximum temperature difference between the center and surface less than 4℃, crack occurrence index was close to 2 and no hydration heat crack occurred by internal constraint. The insulation heat preservation curing method using the double bubble sheet applied in this field prevented early freezing owing to stable curing temperature management, deterring concrete strength development delay at low temperature, and obtained the needed strength. Also, it was proven that the method is highly effective and economic for cold weather concrete quality maintenance through curing cost reduction like construction period shortening and labor cost reduction, etc by reducing the process of temporary equipment installation and disassembling.

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