• 소성∙가공
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• 제13권5호
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• pp.422-428
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• 2004

At present, the design of extrusion dies and operation in extrusion companies are primarily based on trial and error. The experience of the die designer, the press operator and the die corrector determine the performance of the extrusion die and the efficiency of the process. In order to produce defect-free products of desirable quality in terms of strength, surface quality and geometrical dimensions, it is important to obtain more knowledge of the processes that occur during extrusion. Recently, to reduce the costs of designing and manufacturing of extrusion dies, and to ensure the quality of the extruded products, numerical simulation for extrusion processes such as FEM (finite element method) is applied increasingly and becomes a very important tool for the design and development of new products. However, most of the studies about FE simulation have been accomplished for simple geometry and low extrusion ratio in the filed of steady metal flow conditions. The extruded products of AI alloy in industrial practice involve complicated sectional geometry. This study was designed to reduce the time of die design and manufacturing in the extrusion process using FEM simulation. FEM simulations of extrusion process were performed in non-steady states conditions by changing weld plate included in extrusion die set. Product which was employed in this study is heat sink that has been used in the parts of heat exchanger of electric circuits. It is generally applied for aluminum or its alloys due to heat efficiency and easy production of complicated shapes, and manufactured by extrusion process. The simulated results showed that weld plate shape in extrusion dies influences meta] flow and dimensional accuracy of products.

• 에너지공학
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• 제5권2호
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• pp.160-169
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• 1996

석탄가스화복합발전소의 가스터빈 공기압축기와 공기분리장치 간의 최적 연계설계를 위한 매개변수 연구를 수행하였다. 본 연구에서는 복수형 증류탑공정의 공기분리장치를 사용하였으며, 증류탑공정의 특성으로부터 압축기와의 연계조건인 공기추출량, 공기추출압력 및 공기/질소 열교환 조건들을 정의, 수식화하였다. 공기분리장치와 연계된 가스터빈용 공기압축기의 성능변화는 유선곡률방법과 압력손실모델을 결합한 해석방법을 사용하였으며, 예측결과들을 실제 압축기성능 시험결과와 비교하여 예측정확도를 검증하였다. 본 압축기성능 해석방법을 이용하여, 압축기와 공기분리장치의 연계조건인 열교환기의 핀치포인트 온도차, 추출공기량 및 추출 공기압력이 압축기성능에 미치는 영향을 정량적으로 검토하였다. 공기추출량이 늘어나거나 핀치포인트 온도차가 커질수록, 압축기의 압축비 및 소요동력은 증가하였다. 반면에, 압축기 효율은 공기추출량의 증가에 따라 고압공기추출시에는 저하되고, 저압공기추출시에는 향상되었다. 더나아가, 압축기의 일반화된 입구조건과 효율간의 특성곡선을 통해, 압축기 효율을 극대화 할 수 있는 압축기/공기분리장치간의 최적연계조건을 제시하였다.

• 대한기계학회논문집B
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• 제40권9호
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• pp.557-567
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• 2016

태양열 가열을 도입한 해양온도차발전용 열교환기(증발기와 응축기)설계 최적화가 수행되었다. 출력은 100kW이고 작동유체는 R134a이며 고성능 상용튜브를 사용하였다. 열전달면적과 압력강하는 관수의 증가와 관통로수의 감소에 따라 서로 상반되는 경향이 존재하므로 이를 해결하기 위하여, 설비투자비에 관련되는 열전달면적과 압력강하에 관련되는 운전비용 최소화를 고려한 두 목적함수를 갖는 유전자 알고리즘(GA)을 이용하여 다목적설계최적화를 수행하였다. 설계최적화 결과, 구현 가능한 최적의 열전달면적 및 압력강하의 조합들이 적정한 관수 및 관통로 수에 대하여 존재하였다. 도출된 증발기와 응축기의 Pareto 선들은 설계자들에게 재정적인 면을 고려하여 선택할 수 있도록 넓은 범위의 최적해를 제공하였다. 또한, 총열전달면적 중 응축기의 열전달면적이 증발기 쪽보다 크게 나타났다.

• 한국신재생에너지학회:학술대회논문집
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• 한국신재생에너지학회 2008년도 춘계학술대회 논문집
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• pp.229-234
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• 2008

Korea Electric Power Corporation (KEPCO) has started the nation's first biogas-microturbine project in the city of Gongju as an effort to encourage the utilization of wasted biogas containing useful energy source in the form of $CH_4$. The goal of the project is to set up the biogas microturbine co-generation system for utilizing biogas as an energy source and improving the economics of the wastewater treatment plant. Wastewater treatment processes were investigated in depth to find improvement possibility. Changes in internal recirculation ratio and pre-treatment degree are needed to optimize plant operation and biogas production. Biogas pre-treatment system satisfies Capstone's fuel condition requirement with the test result of 99.9% and 90.2% of hydrogen sulphide and ammonia is removal performance. Installation of microturbine and manufacture of heat exchanger to warm anaerobic digester has been done successfully. Expected economic profit produced by the system is coming from energy saving including electricity 115,871kWh/year and heat contained in exhaust gas 579GJ/year.

• 한국신재생에너지학회:학술대회논문집
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• 한국신재생에너지학회 2011년도 춘계학술대회 초록집
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• pp.87.1-87.1
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• 2011

The residential Fuel Cell system has high efficiency of 85% with transferring natural gas to electrical power and heat, directly and it is a friendly environmental new technology in that $CO_2$ emission can reduce 40% compared with conventional power generator and boiler. The residential fuel cell system consists of two main parts which have electrical and hot storage units. The electrical unit contains a fuel processor, a stack, an inverter, a control unit and balance of plant(BOP), and the cogeneration unit has heat exchanger, hot water tank, and auxiliaries. 5kW class fuel process was developed and tested from 2009, it was evaluated for long-term durability and reliability test including with improvement in optimal operation logic. Stack development was crried out through improvement of design and evaluation protocol. Development of system controller was successfully accomplished through strenuous efforts and original control logic was optimized in 5kW class PEMFC system. In addition, we have been focused on development of system process and assembly technology, which bring about excellent improvement of reliability of system. The 5kW class PEMFC system was operated under dynamic conditions for 1,000 hours and it showed a good performance of total efficiency and durability.

• Journal of Biosystems Engineering
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• 제20권3호
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• pp.250-261
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• 1995

This study has been performed to develop an agricultural waste incinerator to combust the rice hull originated from RPC with the typical disposal treatment capacity of 30kg/h and to test performance of the developed incinerator. Experimental results are summarized as following. 1. The optimum feed rate of rice hull of the incinerator is 30kg/h with air ratio of 1.5. 2. The contents of $SO_2$ in flue gas is maximum 18ppm(when rice hull feed rate was 20kg/h and air ratio of 1.5), minimum 7ppm(when rice hull feed rate was 30kg/h and air ratio of 1.5) and average 11ppm. So there is no environmental pollution problem for the incinerating treatment of rice hull of the RPC. 3. The temperature of water of heat exchanger are $53^{circ} C$ and $62^{circ} C$ with water flow rate $3{ell}/min$ and $1.5{ell}/min$ at the optimum combustion condition, respectively. 4. According to theoretical energy calculation, the energy from rice hull combustion may be amounted as much as 80%~190% of energy supplied by kerosene required by RPC.

• 한국가시화정보학회지
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• 제15권1호
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• pp.11-18
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• 2017

A two-phase flow observed in a heat exchanger or nuclear power generation often has a profound effect on undesirable noise or flow characteristics. Void fraction, which refers to the ratio of gas (or liquid) to the total fluid, affects heat transfer coefficient, vibration and so forth. In other words, void fraction is one of most important parameters in two-phase flow since it contributes to comprehend the characteristics of two-phase flow. We developed a two-phase flow visualization system to measure cross-sectional and volumetric void fractions by using quick closing valves and image processing software. With this system, we could observe the plug, slug, and stratified flow patterns of two-phase flow and measure a myriad of void fractions. As a consequence of the experiment, we found that the estimated void fractions were largely coincident with the predictive values by Chisholm model.

• International Journal of Air-Conditioning and Refrigeration
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• 제13권2호
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• pp.107-118
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• 2005

An experimental investigation was made to study two-phase flow distribution in a T-type distributor of slit fin-and-tube heat exchanger using R-22. Experiments were carried out under the conditions of saturation temperature of $5^{\circ}C$ and mass flow rate varying from 0.6 to 1.2kg/min. The inlet air has dry bulb temperature of $27^{\circ}C$, relative humidity of 50% and air velocity varying from 0.63 to 1.71m/s. A comparison was made between the predictions from the previously proposed tube-by-tube method and the present experimental data for the heat transfer rate of evaporator. Results show that $82.5\%$ increase of air velocity is needed for T-type distributor with four outlet branches than that of two outlet branches under the superheat of $5^{\circ}C$, which resulted in increasing of air-side pressure drop of $130\%$ for the former as compared to the latter.

• 대한설비공학회:학술대회논문집
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• 대한설비공학회 2008년도 하계학술발표대회 논문집
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• pp.136-141
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• 2008

Due to environmental concerns $CO_2$ has been reintroduced as a potential candidate to replace HFCs in refrigeration systems since 1990s. In a refrigeration cycle, oil is utilized in lubricating a compressor. However, although oil separators are installed after a compressor oil is prone to leak to the whole system. The mixing of $CO_2$ and oil, even a small amount of oil, the heat transfer performance in heat exchanger deteriorated and the pressure drop inside tube increases. Therefore, it is needed to precisely estimate the mixture thermodynamic properties of $CO_2$-lubricant oil to correctly design a $CO_2$ refrigeration system. The commonly used method in estimating the mixture properties is the mole based weighting model. However, the accuracy of the method can not be assured. In the present study, $CO_2$-lubricant oil mixture properties including viscosity and density were estimated by using the mixture models, based on the equation of state (EOS).

• 한국자동차공학회논문집
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• 제12권6호
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• pp.103-110
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• 2004

The major trend in global automotive market is changing drastically in the way that a vehicle FECPS(Front End Cooling Pack System) is designed and manufactured as an assembly part. The system can encompass many functions, be assembled into a vehicle as a module, and reduce the production cost as well as time. The FECPS consists of an impact beam, an aluminum condenser and a radiator, a carrier and a cooling fan with a BLDC motor. In order to predict the performance of a FECPS accurately, it is essential to properly model the air flow field through various heat exchangers, such as a condenser or a radiator. In this study, the flow field of the system is measured by a PIV(Particle Image Velocimetry) system. The result is compared with that measured with multi-channel anemometer.