• Title/Summary/Keyword: Heat exchanger design

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Effect of initial ground temperature measurement on the design of borehole heat exchanger (초기 지중온도 측정이 지중 열교환기 설계에 미치는 영향)

  • Song, Yoon-ho;Kim, Seong-Kyun;Lee, Kang-Kun;Lee, Tae-Jong
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.600-603
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    • 2009
  • We compared relative importance of thermal conductivity and initial ground temperature in designing borehole heat exchanger network and also we test accuracy of ground temperature estimation in thermal response test using a proven 3-D T-H modeler. The effect of error in estimating ground temperature on calculated total length of borehole heat exchanger was more than 3 times larger than the case of thermal conductivity in maximum 20% error range. Considering 10% of error in estimating thermal conductivity is generally acceptable, we have to define the initial ground temperature within 5% confidence level. Utilizing the mean annual ground surface temperature and the geothermal gradient map compiled so far can be a economic way of estimating ground temperature with some caution. When performing thermal response test for estimating ground temperature as well as measuring thermal conductivity, minimum 100 minutes of ambient circulation is required, which should be even more in case of very cold and hot seasons.

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A Study on Entering Water Temperature in Vertical Closed Ground Loop System Considering the Economical Feasibility in Load of the Office Building (사무시설에 수직형 지열원 냉 난방시스템의 경제성을 고려한 인입온도(EWT)에 관한 연구)

  • Lee, Byung-Doo;Lee, Dae-Woo;Lee, Se-Jin
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.579-585
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    • 2009
  • Recently, Vertical-Closed Loop system using geothermal which is the most efficient among the building cooling and heating systems is coming into wide spread due to assistance of domestic policies. However, there is a limitation that a design of ground heat exchanger taking 60% of construction cost is done by GLD and GLHEPRO programs without specific guidelines and consideration on Entering Water Temperature(EWT). For getting an optimal EWT, we analyzed the costs for construction of ground heat exchanger and cooling and heating for 15 years. In the results, reduction of construction costs as the length of ground heat exchanger shortens was much greater than increase of the electrical power consumption as COP gets low. EWT that COP of heat pump can be 3.76 or above was below $31^{\circ}C$ in cooling and was over $5^{\circ}C$ in heating.

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Shape Optimization of a Heat Exchanger with Internally Finned Tube (내부핀이 부착된 원형관 열교환기의 형상 최적화)

  • Lee, Ju-Hee;Lee, Sang-Hwan;Park, Kyoung-Woo;Choi, Dong-Hoon
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1418-1423
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    • 2004
  • Optimization of a heat exchanger with internally finned circular tubes has been performed for three-dimensional periodically fully developed turbulent flow and heat transfer. The design variables of fin number N, fin width ($d_1,d_2$) and fin height(H), are numerically optimized for the limiting conditions of $N=22{\sim}37$, $d_1=0.5{\sim}1.5$ mm, $d_2=0.5{\sim}1.5$ mm, $H=0.1{\sim}1.5$. Due to the periodic boundary conditions along main flow direction, the three layers of meshes are considered. The CFD and the mathematical optimization are coupled to optimize the heat exchanger. The flow and thermal fields are predicted using the finite volume method and the optimization is carried out by using the sequential quadratic programming (SQP) method which is widely used in the constrained nonlinear optimization problem.

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Computational Study on a Heat Exchanger with Impingement Rods (충돌 Rod를 가지는 열교환기에 대한 수치해석적 연구)

  • Kim, S.Y.;Lee, Y.H.;Kim, H.D.;Kim, J.H.;Son, S.W.
    • Journal of the Korean Society of Visualization
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    • v.17 no.1
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    • pp.26-33
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    • 2019
  • The rapid increase in the usage of energy in the fast-changing industries has led to resource depletion and environmental conflicts. Many types of research are available on heat exchangers that undergo simple energy conversion processes. The impingement rods discussed in this study improves the durability of the heat exchanger and ensure the stability of the operation. However, it is uncertain about selecting the installation location of the impingement rods. The commercially available CFD code, ANSYS CFX, is used for the impingement rods installation.

Study on construction method of horizontal ground heat pump system using the building structure (건물구조체를 이용한 수평형 지열시스템의 시공법에 관한 연구)

  • Chae, Ho-Byung;Nam, Yujin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.139-140
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    • 2013
  • Ground source heat pump systems can achieve the energy saving of building and reduce CO2 emission by utilizing stable ground temperature. However, they have many barriers such as high cost of installation, incompletion of design tool, lack of recognition as heating and cooling systems. In order to solve the problems, the building integrated geothermal system (BIGS) developed by several researches which use building foundation as a heat exchanger. In order to establish the optimum design tool of BIGS with the horizontal heat exchanger, the prediction method of ground heat exchange rate developed with numerical simulation model. In this study, the economic analysis for BIGS was conducted based on simulation results and the optimal design method was suggested. As a result, it was found that the case of 32 A, piping space 0.3 m, piping deep 0.5 m and flow rate 9.52 L/min was the best case as 50.1 W/m2 of heat exchange rate. In this case the initial cost was reduced to 115 million won.

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Determination of Heat-Transfer Coefficients and Pressure tosses and their Correlation for Design of a Air-Cooled Condenser (공랭식 복수기 설계를 위한 열 전달계수 및 압력손실 측정과 상관 식 결정)

  • 김성원;권세준;이지은;이상호;이정훈;이재두
    • Proceedings of the KAIS Fall Conference
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    • 2003.06a
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    • pp.75-78
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    • 2003
  • These experiments is to determine design equations for heat transfer and for pressure drop in a new designed heat exchanger with the waved circular fin tube bundles under various experimental conditions. The results with waved circular fin tube bundles are compared with those with the flat circular fin tube bundles. Heat transfer coefficients in the waved circular fin tubes were enhanced to about 50% in comparison with those in the flat circular fin tubes, This is expected to reduce the capacity of a heat exchanger up to 30%.

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Design and Manufacturing Technology of Heat Exchanger in Air Compressor for Railroad Vehicle by 3D Printing Process (3D 프린팅 적용 철도차량용 공기압축기의 열교환기 설계 및 제작 기술 연구)

  • Kim, Moosun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.11
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    • pp.802-809
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    • 2017
  • 3D printing technology is a manufacturing process for products, in which polymer and metal materials are laminated to form structures. It is advantageous for manufacturing parts requiring a high degree of design freedom and functionality. In addition, it would be a suitable technology for the production of parts for railway vehicles in the future, due to the need to produce parts in small quantities. In order to fully exploit the advantages of 3D printing technology, it is necessary to consider the process characteristics during the design of the product. In this study, the redesign and manufacturing technology of the product considering the performance and process conditions were studied for the heat exchanger in the air compressor of railway vehicles, as a trial application of the 3D printing technique. First of all, the design concept to improve the performance of the heat exchanger was defined, and the design range was specified to satisfy the performance of the present heat exchanger analyzed experimentally. Then, the detailed design was revised considering the characteristics of the metal 3D printing process, such as the manufacturing restrictions and production time. Based on the final design, the product was fabricated by the 3D printing process using aluminum material, and it was confirmed that the dimensional accuracy was satisfied. The weight of the final product was reduced by 41% compared with the existing products. The results of this study will make it possible to develop an efficient product design process for 3D printing technology.

The Analysis of the Effects of Design Parameters on the Energy Efficiency and Performance of TEM Dehumidifiers (열전모듈 제습기의 에너지 효율과 성능에 미치는 설계 인자의 영향 분석)

  • Lee, Tae-Hee
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.16 no.3
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    • pp.1-7
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    • 2020
  • To provide a design direction for high efficiency thermoelectric module(TEM) dehumidifiers, the effects of design factors of TEM dehumidifiers on dehumidification energy efficiency and performance were numerically investigated. The design factors considered in this study are the TEM capacity, the performance of heat exchangers on the heating and cooling surfaces of the TEM. The higher capacity of the TEM results the higher dehumidification energy efficiency and performance at some operating voltage. The enhanced performance of the heat exchanger on heating surface increased the dehumidification energy efficiency and performance at all the operating voltage. The enhanced performance of the heat exchanger on cooling surface decreased the dehumidification energy efficiency and performance at all operating voltage.

Optimized Design of a Cold Plate Heat Sink using FEM and Optimization (유한요소법과 최적설계기법을 활용한 히트싱크 콜드 플레이트 최적 설계)

  • Hong, S.;Seo, H.;Kim, J.;Sim, J.;Hwang, J.
    • Transactions of Materials Processing
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    • v.23 no.7
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    • pp.419-424
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    • 2014
  • In order to improve efficiency, an outdoor unit using a refrigerant cooling method is designed into many air conditioner systems. The heat exchanger is composed of a Cu tube and an plate. The optimal design for the cold plate is very important because the efficiency of the heat transfer depends on the contact area between the Cu tube and the cold plate. The current study focused on the design of the cold plate to obtain a uniform contact between the Cu tube and the cold plate. Both FE(finite element) analysis and optimization were used in the design. The contact area between the tube and plate was predicted and improved by 16% through the press forming simulations. The springback after press forming was also reduced when the optimized design parameters were used. To verify the validity of the optimal cold plate design, a verification test was conducted. As a result, the performance of the heat exchanger improved by 34% when compared to benchmarked products.

Analysis of Geometrical Effects on Heat Transfer Characteristics in a Modular Flat Tube-Bundle Heat Exchanger (모듈형 편평원관군 열교환기의 열전달 특성 해석)

  • Park, Byung-Kyu;Lee, Joon-Sik
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.11
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    • pp.1014-1021
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    • 2005
  • Flow channels with non-circular cross-sections are encountered in a wide variety of heat exchangers. Accurate friction factor and Colburn j factor data are essential for the design and viable applications of such heat exchangers. In this study, an analysis is con ducted on heat transfer and pressure drop characteristics for tube-bundle heat exchanger with various arrangements of tubes, of which their geometry could easily be modified from a circular one in a harsh environment. The parameters investigated are aspect ratio, pitch, and inclined angle of tubes. The results obtained are: (1) Aspect ratio has larger influence on the j and f factor than pitch; (2) As aspect ratio increases, both j and f factors decrease; (3) The high performance is achieved when the pitch and aspect ratio are in the range of 1.5${\~}$2.5 and 1.25${\~}$2.0, respectively; and (4) the inclined arrangements of tubes show unfavorable results for both heat transfer and pressure drop characteristics in spite of the positive possibility of condensate removals in a latent heat recovery system.