• Title/Summary/Keyword: Heat exchanger design

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Design of a Mandrel for Expansion of the Tube of the Heat Exchanger (열교환기 튜브확관을 위한 맨드렐 설계)

  • Kang, H.S.;Kim, D.S.
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.430-434
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    • 2004
  • Specifically designed mandrel is needed to expand tube of the heat exchanger with inner grooves. Configuration of the expanded tube depends upon the shape and feeding velocity of the mandrel. 3D simulation software LS-DYNA was used to obtain optimum design conditions of the mandrel. We show how configuration of the expanded tube varies with different design parameters such as the approaching angle, diameter , and the feeding velocity of the mandrel. Material property data for analysis were obtained through experiments with SHPB ( Split Hopkinson Pressure Bars ).

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Cooling and Heating Performance Evaluation of a GSHP System (지열원 열펌프 시스템의 냉${\cdot}$난방 성능 평가)

  • Sohn Byong Hu;Cho Chung-Sik;Shin Hyun-Jun;An Hyung-Jun
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.1
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    • pp.71-81
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    • 2005
  • The main objective of the present study is to investigate the performance characteristics of a ground-source heat pump(GSHP) system with a 130 m vertical and 62 mm nominal diameter U-tube ground heat exchanger. In order to evaluate the performance analysis, the ground-source heat pump connected to a test room with $90\;m^2$ floor area in the Korea Institute of Construction $Technology(37^{\circ}39'N,\;126^{\circ}48'E)$ was designed and constructed. This ground-source heat pump system mainly consisted of ground heat exchanger, indoor heat pumps and measuring devices. The cooling and heating loads of the test room were 5.5 and 7.2 kW at design conditions, respectively. The experimental results were obtained from July 2, 2003 to July 1, 2004. The cooling and heating performance coefficients of the system were determined from the measured data. The average cooling and heating COPs for the system were obtained to be 4.90 and 3.96, respectively. The temperature variations in ground and the ground heat exchanger pipe surface at different depths were also measured.

A Numerical Simulation of Flow and Heat Transfer in a Dimple-type Plate Heat Exchanger (딤플형 판형 열교환기의 유동 및 전열특성에 대한 수치해석)

  • Ahn, Hyuk-Jin;Lee, Sang-Hyuk;Hur, Nahm-Keon;Park, Hyoung-Joon;Ryu, Hea-Seong
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.22 no.3
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    • pp.149-155
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    • 2010
  • In the present study, the characteristics on the internal flow and heat transfer of the dimple-type plate heat exchanger were numerically investigated. For the numerical analysis, the conjugate heat transfer analysis between hot fluid-separating plate-cold fluid was performed using the periodic boundary condition at the center area of the plate and appropriate inlet and outlet conditions for the two streams. The numerical results were validated by the comparison with the experimental data. From these results, the correlations of the Colburn j-factor for the heat transfer and the Fanning f-factor for the flow friction were obtained. The present results could be applicable for the optimal design of dimple-type plate heat exchanger.

Numerical Analysis for the Air-Side Convective Heat Transfer Characteristics in a Compact Heat Exchanger with Flat Tubes and Plate Fins According to the Aspect Ratio (종횡비에 따른 납작관-평판휜 형상의 밀집형 열교환기 내공기 측 대류열전달특성에 대한 수치해석)

  • Moh, Jeong-Hah
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.9
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    • pp.695-703
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    • 2008
  • Numerical analysis has been carried out to investigate air-side convective heat transfer characteristics in a compact heat exchanger with flat tubes and continuous plate fins according to the aspect ratio. RNG k-$\varepsilon$ model is applied for turbulence analysis. Simulation results such as air velocity and temperature distributions are presented, and heat transfer coefficients are compared with previous correlations for circular tubes. The numerical conditions are considered for the aspect ratios ranging from 3.06 to 5.44 and Reynolds number ranging from 1000 to 10,000. The results showed that heat transfer coefficients decreased with the increase of aspect ratio. From the calculated results a correlation of Colburn j factor for the considered aspect ratio in the compact heat exchanger system is suggested. The predicted results in this study can be applied to the optimal design of air conditioning system.

Flow and Heat Transfer Characteristics of Aluminum Foam Porous Fins (발포알루미늄 다공핀의 열유동특성)

  • 김서영;백진욱;강병하
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.12 no.5
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    • pp.511-518
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    • 2000
  • The present experimental study investigates the impact of porous fins on the pressure drop and heat transfer characteristics in plate-fin heat exchangers. Systematic experiments have been carried out in a simplified model of a plate-porous fin heat exchanger at a controlled test environment. Comparison of performance between the porous fins and the conventional louvered fins has been made. The experimental results indicate that friction and heat transfer rate are significantly affected by permeability as well as porosity of the porous fin. The porous fins used in the present study show a similar air-side performance to the louvered fin. The correlations of friction and modified j-factor are also given for the design of the plate-porous fin heat exchanger.

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Establishing the Models for Optimized Design of Water Injection in Boilers with Waste-heat-recovery System (가습연소 폐열회수 보일러의 물분사 설계모델 구축에 관한 연구)

  • Shin, Jaehun;Moon, Seoksu
    • Journal of ILASS-Korea
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    • v.26 no.2
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    • pp.96-103
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    • 2021
  • In order to improve the overall efficiency and meet the emission regulations of boiler systems, the heat exchanging methods between inlet air and exhaust gas have been used in boiler systems, named as the waste-heat-recovery condensing boiler. Recently, to further improve the overall efficiency and to reduce the NOx emission simultaneously, the concept of the water injection into the inlet air is introduced. This study suggests the models for the optimized design parameters of water injection for waste-heat-recovery condensing boilers and performs the analysis regarding the water injection amount and droplet sizes for the optimized water injection. At first, the required amount of the water injection was estimated based on the 1st law of thermodynamics under the assumption of complete evaporation of the injected water. The result showed that the higher the inlet air and exhaust gas temperature into the heat exchanger, the larger the amount of injected water is needed. Then two droplet evaporation models were proposed to analyze the required droplet size of water injection for full evaporation of injected water: one is the evaporation model of droplet in the inlet air and the other is that on the wall of heat exchanger. Based on the results of two models, the maximum allowable droplet sizes of water injection were estimated in various boiler operating conditions with respect to the residence time of the inlet air in the heat exchanger.

Design of sinusoidal shape channel PCHEs for supercritical LNG based on CFD simulation (CFD 시뮬레이션 기반 초임계 LNG용 사인함수 PCHE 설계)

  • Fan, Jinxing;Yeom, Eunseop
    • Journal of the Korean Society of Visualization
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    • v.19 no.3
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    • pp.69-76
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    • 2021
  • Printed circuit heat exchanger (PCHE) is a compact heat exchanger with good heat transfer performance, high structure integrity, and reliability over a wide range of temperatures and pressures. Instead of the traditional zigzag and straight shape channel, the sinusoidal shape channel was adopted in this study to investigate the relation of thermal-hydraulic performance and waviness factors (period and amplitude). The local flow characteristics and the heat flux distribution were compared to verify the effects of period and amplitude on heat transfer performance. As the period of channel becomes shorter, the rapid change of the flow direction can produce high flow separation around the corner leading to the disturbance of the boundary layer opposite wall. The nonuniform distribution of flow velocity appeared around the corner positions can promote fluid mixing and lead to higher thermal performance. An evaluation index was used to compare the comprehensive performance of PCHE considering the Nusselt number and Fanning factor. Based on the simulation results, the optimal design parameters of PCHE channel shape were found that the channel with an equivalent bending angle of 15° offers the highest heat flux capacity.

Effectiveness Measurement of a Double-Tube Heat Exchanger for a Hydrogen Liquefaction System (수소액화 시스템용 이중관 열교환기의 유용도 측정)

  • Choi, H.J.;Baik, J.H.;Kang, B.H.;Choi, Y.D.
    • Transactions of the Korean hydrogen and new energy society
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    • v.10 no.1
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    • pp.19-26
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    • 1999
  • The effectiveness of a double-tube heat exchanger has been investigated experimentally. This problem is of particular interest in the design of the heat exchanger in a hydrogen liquefaction system. Temperature, pressure, and mass flow rate for hydrogen were measured both in inner tube and in annulus of a double-tube heat exchanger. The effectiveness could be evaluated from the measured temperature and mass flow rate. It is found that the effectiveness increases with an increase in the heat transfer area of a double-tube heat exchanger and with a decrease of the heat capacity ratio. But the increase rate of the effectiveness decreased with a decrease of the heat capacity ratio. Therefore, it is presented that a criterion for selecting the heat exchanger length and heat capacity ratio to obtain the effectiveness required in a hydrogen liquefaction system.

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A Study on Performance Characteristics of an Evaporative Heat Exchanger with Mini-channels (환경조절장치용 미세유로형 증발열교환기의 성능특성 연구)

  • Lee, Hyung-Ju;Yoo, Young-June;Min, Seong-Ki;Hwang, Ki-Young
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.247-253
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    • 2011
  • An experimental study on performance characteristics of an evaporative heat exchanger based on tests for various operating conditions was presented. The heat exchanger maximizes the heat transfer rate per unit volume by applying mini-channels for both the air and coolant flow paths, and minimizes the amount of the coolant by using its latent heat of evaporation. The heat exchanger was manufactured by etching the flow paths, brazing the heat exchange plates, and welding the in/out ports of the media. The basic performance test has confirmed that the heat exchanger met its design requirements, and the results of the map test were analyzed to produce the performance characteristics quantitatively depending on the air inlet temperature, the air flow rate, and the coolant flow rate.

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