• Title/Summary/Keyword: Hammer scale

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Forging Process Technology as Observed in the Microstructure of a Hammer Scale Excavated from the Naju Bogam-ri Remains (나주 복암리 유적 출토 단조박편의 미세조직을 통한 단야 공정 기술체계 연구)

  • Song, Jung Il;Woo, Kee Do
    • Korean Journal of Metals and Materials
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    • v.50 no.8
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    • pp.599-603
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    • 2012
  • The microstructure of a hammer scale excavated from the Bogam-ri was examined in an effort to understand the iron technologies applied in the manufacturing of an iron forging process technology. The microstructures of oxide layer in the hammer scale were found to have crucial information about the ancient iron forging process treatment. The microstructure observed in the hammer scale can be distinguished by the forging process. First, the microstructure of the oxide layer in the hammer scale created by the forging process is Wstite (FeO) in the form of leaves. Latterly, the microstructure of the $W{\ddot{u}}stite$(FeO) in the hammer scale is observed to be in the form of a flat shape formed by a repeating forging process.

A Study on the Metallurgical Characteristic of Hammer Scale Produced through Traditional Iron-making Experiments (전통 제철실험을 통해 생산된 단조박편의 재료과학적 특성 연구)

  • Cho, Sung Mo;Cho, Nam Chul
    • Journal of Conservation Science
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    • v.37 no.6
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    • pp.738-747
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    • 2021
  • This study attempted to investigate the metallurgical characteristic through material scientific analysis of hammer scale produced as a direct smelting method restoration experiment for each raw material of iron. To this end, four hammer scale groups were set up, respectively, by experimenting with Gyeongju-Gampo Iron sand and Yangyang Iron ore. For the analysis, principal component analysis, compound analysis, microstructure observation, and chemical composition were confirmed. As a result of principal component analysis, as forging and refining progressed, the content of Fe increased and the content of non-metallic objects decreased. As a result of compound analysis, iron oxide-based compounds were identified. As a result of confirming microstructure and chemical composition, Wüstite and Fayalite were observed overall, and agglomerated Wüstite were observed in some. Magnetite on shape of polygon and pillar was observed. In addition, it was confirmed that internal defects, impurities, and non-metallic interventions gradually decreased. In the future, it is necessary to investigate the metallurgical characteristic through material scientific analysis of hammer scale produced through restoration experiments using various raw material of iron, and compare them with those excavated from Iron manufacture ruins.

Effects of the Air Volume in the Air Chamber on the Performance of Water Hammer Pump System

  • Saito, Sumio;Takahashi, Masaaki;Nagata, Yoshimi
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.2
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    • pp.255-261
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    • 2011
  • Recently, as global-scale problems, such as global warming and energy depletion, have attracted attention, the importance of future environmental preservation has been emphasized worldwide, and various measures have been proposed and implemented. This study focuses on water hammer pumps that can effectively use the water hammer phenomenon and allow fluid transport without drive sources, such as electric motors. An understanding of operating conditions of water hammer pumps and an evaluation of their basic hydrodynamic characteristics are significant for determining whether they can be widely used as an energy-saving device in the future. However, conventional studies have not described the pump performance in terms of pump head and flow rate, common measures indicating the performance of pumps. As a first stage for the understanding of water hammer pump performance in comparison to the characteristics of typical turbo pumps, the previous study focused on understanding the basic hydrodynamic characteristics of water hammer pumps and experimentally examined how the hydrodynamic characteristics were affected by the inner diameters of the drive and lift pipes and the angle of the drive pipe. This paper suggests the effect of the air volume in the air chamber that affects the hydrodynamic characteristics and operating conditions of the water hammer pump.

Experimental Study on the Performance Characteristics of Geothermal DTH Hammer with Foot Valve (풋 밸브가 적용된 지열 천공 DTH 해머의 성능 특성에 대한 실험적 연구)

  • Cho, Min Jae;Sim, Jung-Bo;Kim, Young Won
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.17 no.1
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    • pp.14-22
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    • 2021
  • Drilling equipment is an essential part used in various fields such as construction, mining, etc., and it has drawn increasing attention in recent years. The drilling method is generally divided into three types. There are a top hammer method that strikes on the ground, a DTH (Down-The-Hole) method that directly strikes a bit in an underground area, and a rotary method that drills by using rotational force. Among them, the DTH method is most commonly used because it enables efficient drilling compared to other drilling methods. In the conventional DTH hammer, the valve between the piston and the bit is opened and closed using a face to face method. In order to improve the power of the DTH hammer, a DTH hammer with foot valve which is capable of instantaneous opening and closing is used in the drilling field. In this study, we designed a lab-scale DTH hammer with the foot valve, and manufactured an evaluation device for the experiment of the DTH hammer. In addition, we analyzed the performance of the DTH hammer adopted with foot valve according to the pressure range of 3-10 bar. As a result, the internal pressure distribution in the DTH hammer was experimentally analyzed, and then, the movement of the piston according to the pressure was predicted. We believe that this study provides the useful results to explain the performance characteristics of the DTH hammer with the foot valve.

An Experimental Study on the Ground Improvement of Waste Landfill (쓰레기매립지반 개량에 관한 실험적 연구)

  • Chon, Yong-Back;Jeong, Young-Gab
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.4
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    • pp.341-348
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    • 2004
  • This study experimented dividing compaction load by dynamic compaction test and an oil pressure hammer compaction test for consolidation strength characteristics experimental feedback about soil change aspect of waste landfill ground and revelation of compaction effect as underground research about consolidation behavior of waste landfill ground by compaction load, foot weight and percussion number of times were adapted differently each other with uniformity drop head when dynamic compaction test, and hammer scale and percussion number of times were adapted differently also when oil pressure hammer compaction test.

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Material Characteristics of Forge Welded Bar and By-product through Reproduction Experiment to the Refining and Forge Welding Process (정련·단접 공정 재현 실험을 통해 생산된 소재 및 부산물의 재료학적 특성)

  • Oh, Min Jee;Cho, Hyun Kyung;Cho, Nam Chul;Han, Jung Uk
    • Journal of Conservation Science
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    • v.34 no.2
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    • pp.87-96
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    • 2018
  • This study analyzed the influence of folding time on the forge welded bar and hammer scale produced using the traditional refining and forge welding reproduction experiment. In the case of the forge welded bar, increasing the forging time decreased the percentage of impurities and porosity from 26.09% to 1.8%. Additionally, the hardness increased by an average of 36.88 HV. In other words, the microstructure gradually became more precise. For the hammer scale, the amount of T Fe increased with forging time. X-ray diffraction analysis revealed the presence of quartz, fayalite, $w{\ddot{u}stite$, and magnetite. The amount of quartz decreased as the forging time increased. In addition, as the forging time increased, the granular $w{\ddot{u}stite$ changed into a cohesive, long, white band. The results provide information on the characteristics of the forge welded bar and hammer scale produced in the refining and forging process. This information can be used as technical data for ancient steel making processes as well as for future technological systems.

Determination of Surge Tank Scale for Dam Safety Management (댐 안전관리를 위한 조압수조의 규모 결정)

  • Lee, Ho Jin
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.2
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    • pp.164-174
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    • 2007
  • Phenomena of hydraulic transient such as water hammer should be analyzed to design the pipeline systems effectively in dam. Surge tanks generally are used to reduce change in pressure caused by hydraulic transient from load changes on the turbines. In this study, the appropriate scale of surge tank with chamber is investigated for dam safety management. The variation of water level in the surge tank are computed using governing equation. Using the Thoma-Jaeger's stability condition, static and dynamic stability are investigate for the cases of flood water level, normal high water level, rated water level and low water level. Finally appropriate diameters of shaft and chamber are determined in the surge tank with chamber.

Vibrational Characteristics of the Deteriorated Railway Plate Girder Bridge by Full-scale Experimental Modal Analysis (Full-scale 실험 모드해석을 이용한 노후화된 철도판형교의 진동특성)

  • Kim, Joo-Woo;Jung, Hie-Young
    • Journal of Korean Society of Steel Construction
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    • v.24 no.1
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    • pp.119-128
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    • 2012
  • In this study, experimental vibration tests are performed on a real full-scale railway steel plate girder bridge, which resides in open-space environments. Using experimental modal analysis techniques, the modal parameters of the railway steel plate girder bridge yielded by the modal testing of the impact hammer are compared and investigated with the natural frequencies and mode shapes obtained by finite element analysis. This work focuses on the application of model updating techniques to measured experimental data and output-only data from an analytical vibration study that takes into account various geometric and material properties of the bridge members. A finite element model of the railway bridge structure is used to verify the modal experimental results. It is subsequently updated using the corresponding modal identification technique. The basic database is provided to evaluate damage, which can be determined based on the changes in the element properties, resulting from the process of updating the finite element model benchmark and experimental data.

Verification of Structural Integrity for Cylindrical Subsonic Vehicle (원통형 아음속 비행체 구조 건전성 확인)

  • Choi, Youn Gyu;Noh, Kyung-Ho;Gil, Geun Suk;Jeon, Jong Geun;Baek, Joo Hyun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.9
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    • pp.773-780
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    • 2015
  • In this paper, the structural integrity for a cylindrical vehicle in subsonic environments is verified. In order to confirm static structural safety for the cylindrical vehicle in extreme maneuver condition, the structure analysis and full-scale static structure test are carried out. The commercial finite element codes, MSC. Patran/Nastran is used for numerical simulation. The full-scale static structure test equipment consists of the counterbalance system, loading system and data acquisition system. Besides, the dynamic characteristics for the cylindrical vehicle are reviewed by performing an impact hammer test.

Scenario-based Vulnerability Assessment of Hydroelectric Power Plant (시나리오 기반 수력플랜트 설비의 취약성 평가)

  • Nam, Myeong Jun;Lee, Jae Young;Jung, Woo Young
    • Journal of Korean Society of Disaster and Security
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    • v.14 no.1
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    • pp.9-21
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    • 2021
  • Recently, the importance of eco-friendly power generation facility using renewable energy has newly appeared. Hydropower plant is a very important source of electricity generation and supply which is very important to secure safety because it is commonly connected with multi facility and operated on a large scale. In this study, a scenario-based analysis method was suggested to assess vulnerability of a penstock system caused by water hammer commonly occurred in the operation of hydropower plants. A hypothetical hydropower plant was used to demonstrate the applicability of a transient analysis model. In order to verify reliability of the model, the prediction of pressure behaviors were compared with the results of commercial model (SIMSEN) and measured data, then a real hydroelectric power plant was applied to develop all potential water hammer scenarios during the actual operation. The scenario-based simulation and vulnerability assessment for water hammer in the penstock system were performed with internal and external load conditions. The simulation results indicated that the vulnerability of a penstock system was varied with the operating conditions of hydropower facilities and significantly affected by load combination consisting of different load scenarios. The proposed numerical method could be an useful tool for the vulnerabilityty assessment of the hydropower plants due to water hammer.