• 제목/요약/키워드: HY-100 steel

검색결과 10건 처리시간 0.024초

100ksi급 고장력강의 모재 및 용접부 특성 (A characteristics of base metal and weldment of 100ksi class high strength steel)

  • 박태원;심인옥;김영우;강정윤
    • Journal of Welding and Joining
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    • 제14권5호
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    • pp.134-144
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    • 1996
  • A study was performed to investigate the properties of base metal and weldment for two HSLA steels and one HY-100 steel. Tensile, yield strength and elongation of HSLA-A steel were superior to those of HY-100 steel and yield ratios in HSLA-A and HSLA-B steels were higher than HY-100 steel owing to the precipitation of $\varepsilon$-Cu phase. The impact energy of HSLA-A steel was greater at all aging temperatures than that of HY-100 steel. HSLA-A and HY-100 steels had low impact transition temperature of about -l$25^{\circ}C$ and high upper shelf energy, The peak hardness of weldment in HSLA-A, HSLA-B and HY-100 steels were Hv 299, Hv 275 and Hv 441, respectively. The hardenability of HY-100 steel was largest due to the higher amount of carbon. The y-groove test showed that HSLA steels had superior resistance to cold cracking. Toughness of weld joint at the F. L. and F. L. +1mm in HSLA-A was almost the same as HY-100, but those at F. L.+3mm and F. L.+5mm was greater in HSLA-A steel.

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HSLA-100강 및 HY-100강의 응력제거처리 균열에 관한 연구 (A Study on the Stress Relief Cracking of HSLA-100 and HY-100 steels)

  • 박태원;심인옥;김영우;강정윤
    • Journal of Welding and Joining
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    • 제14권3호
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    • pp.48-57
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    • 1996
  • A study was made to examine the characteristics of base metal and stress relief cracking(SRC) of heat affected zone(HAZ) for HY-100 and Cu-bearing HSLA-100 steels. The Gleeble thermal/mechanical simulator was used to simulate the SRC/HAZ. The details of mechanical properties of base plate and SRC tested specimens were studied by impact test, optical microscopy and scanning electron microscopy. The specimens were aged at $650^{\circ}C$ for HSLA-100 steel and at $660^{\circ}C$ for HY-100 steel and thermal cycled from $1350^{\circ}C$ to $25^{\circ}C$ with a cooling time of $\Delta$t_${800^{circ}C/500^{circ}C}$=21sec. corresponds to the heat input of 30kJ/cm. The thermal cycled specimens were stressed to a predetermined level of 248~600MPa and then reheated to the stress relief temperatures of $570~620^{\circ}C$. The time to failure$(t_f)$ at a given stress level was used as a measure of SRC susceptibility. The strength, elongation and impact toughness of base plate were greater in HSLA-100 steel than in HY-100 steel. The time to failure was decreased with increasing temperature and/or stress. HSLA-100 steel was more susceptible to stress relief cracking than HY-100 steel under same conditions. It is thought to be resulted from the precipitation of $\varepsilon$-Cu phase by dynamic self diffusion of solute atoms. By the precipitation of $\varepsilon$-Cu phase, the differential strengthening of grain interior relative to grain boundary may be greater in the Cu-bearing HSLA-100 steel than in HY-100 steel. Therefore, greater strain concentration at grain boundary of HSLA-100 steel results in the increased SRC susceptibility. The activation energies for SRC of HSLA-100 steel are 103.9kcal/mal for 387MPa and 87.6kcal/mol for 437MPa and that of HY-100 steel is 129.2kcal/mol for 437MPa.

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HSLA-100강 및 HY-100강의 응력제거처리 균열에 관한 연구 (A Study on the Stress Relief Cracking of HSLA-100 and HY-100 Steels)

  • 박태원;심인옥;김영우;강정윤
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1996년도 특별강연 및 춘계학술발표 개요집
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    • pp.186-189
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    • 1996
  • A study was made to examine the characteristics of base metal and stress relief cracking(SRC) of heat affected zone(HAZ) for HY-100 and Cu-bearing HSLA-100 steels. The Gleeble thermal/mechanical simulator was used to simulate the SRC/HAZ. The details of mechanical properties of base plate and SRC tested specimens were studied. The specimens were aged at $650^{\circ}C$ for HSLA-100 steel and at 66$0^{\circ}C$ for HY-100 steel and thermal cycled from 135$0^{\circ}C$ In $25^{\circ}C$ with a cooling time of $\Delta$ $t_{800^{\circ}50}$ $0^{\circ}C$/=21sec. corresponds to the heat input of 30kJ/cm. The thermal cycled specimens were stressed to a predetermined level of 248~600MPa and then reheated to the stress relief temperatures of 570~62$0^{\circ}C$. The time to failure( $t_{f}$) at a given stress level was used as a measure of SRC susceptibility. The strength, elongation and impact toughness of base plate were greater in HSLA-100 steel than in HY-100 steel. The time to failure was decreased with increasing temperature and/or stress. HSLA-100 steel was more susceptible to stress relief cracking than HY-100 steel under same conditions. It is thought to be resulted from the precipitation of $\varepsilon$-Cu phase by dynamic self diffusion of solute atoms. Therefore, greater strain concentration at grain boundary of HSLA-100 steel results in the increased SRC susceptibility.y.

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상 변태를 고려한 HY-100강 용접부의 수축 및 잔류응력 예측에 관한 연구 (A Study on the Prediction of Shrinkage and Residual Stress for the HY-100 Weldment Considering the Phase Transformation)

  • 이희태;신상범
    • Journal of Welding and Joining
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    • 제25권1호
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    • pp.42-48
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    • 2007
  • For high performance and structural stability, application of high strength steel has continuously increased. However, the change of the base metal gives rise to problems with the accuracy management of the welded structure. It is attributed to the martensite phase transformation of the high strength low alloy steel weldment. The purpose of this study is to establish the predictive equation of transverse shrinkage and residual stress for the HY-100 weldment. In order to do it, high speed quenching dilatometer tests were performed to define a coefficient of thermal expansion(CTE) at the heating and cooling stage of HY-100 with various cooling rates. Uncoupled thermal-mechanical finite element(FE) models with CTE were proposed to evaluate the effect of the martensite phase transformation on transverse shrinkage and residual stresses at the weldment. FEA results were verified by comparing with experimental results. Based on the results of extensive FEA and experiments, the predictive equation of transverse shrinkage and longitudinal shrinkage force at the HY-100 weldment were formulated as the function of welding heat input/in-plane rigidity and welding heat input respectively.

HY계 고강도 고인성강의 용접성 (Weldability of HY type High Strength-Toughness Steel)

  • 이종봉;안상곤;심인옥
    • Journal of Welding and Joining
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    • 제13권3호
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    • pp.65-76
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    • 1995
  • Weldability of DS100 and HY type high strength-toughness steel plates, tentatively produced as domestic production, was investigated. DS100 and DS130A had nearly same hardenability in HAZ in spite of its difference in Ceq. Based upon the y-groove test results, cold cracking susceptibility of DS130 was superior to that of DS100 because of its lower hydrogen level in weld metal. Solidification cracking tested by the Trans-Varestraint test was occured in all of the weld metals, and its susceptibility was high in the row of DS100, DS130A and DS130B. However, no liquation cracking and ductility-dip cracking tested by the Longi-Varestraint test with 6.0% augmented strain were detected in base metal and reheated weld metal. Toughness in the GMA welding joint was satisfied with the relative Mill Spec, even though welded joint of DS100 had relatively low impact energy especially at the weld metal.

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잠수함 압력선체의 피로강도에 대한 실험적 연구 (Experimental Investigations on the Fatigue Strength of the Submarine Pressure Hull)

  • 김을년;김국빈;전재황
    • 대한조선학회논문집
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    • 제47권1호
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    • pp.67-75
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    • 2010
  • Submarine and deep sea diving structures are generally designed based on their ultimate strength. Fatigue strength at welded joint must be also taken into account because working stress is increased due to the increasing of diving depth and using high yield steel. The pressure hulls of submarine are subjected to fluctuating compressive loading. But in addition to the calculated stresses, high residual tensile stresses at welded part have to be considered. The state of stress level of pressure hull is tensile at surface and compressive at deep diving depth. This paper presents the results of an experimental investigation on the crack initiation and growth at the weld toe of T welded joints of HY-100 steel plate under constant amplitude loading. It is also investigated the phenomenon of the fatigue failure and test methods. Fatigue tests have been using real scaled local structural models of full penetration T-welded joint, which is a part of the cylindrical shell structures reinforced by ring stiffeners. Several load ratios under constant amplitude loading are considered in the tests. Crack initiation and growth characteristics are examined based on the beach marks of the cracked section of the test specimens. A design stress-life curve including the design formula is suggested according to tested data.

800MPa급 무예열 GMA 용접재료 개발 (Development of Preheat-free 800 MPa GMA Welding Consumable)

  • 김희진;서준석;박형근;박철규
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.39-39
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    • 2009
  • 고강도강의 용접성은 저온균열 저항성으로 대변되는데, TMCP강과 HSLA강 등이 개발되면서 고강도강의 저온균열저항성이 크게 향상되어 무예열 용접성이 확보되었다. 그러나 용접재료 측면에서는 그에 상응하는 재료의 개발이 지연되어 용착금속부에서의 저온균열이 심각한 문제로 대두되고 있는 실정이다. 이러한 문제는 800 MPa급인 HY-100강재를 HSLA-100강으로 대체하는 과정에서 현실적인 문제로 제기 되었다. 즉 HSLA강은 용접 예열이 필요치 않았으나 기존의 용접재료, 즉 HY-100 강재에 사용하던 용접재료를 사용하게 되면 용착금속부에서 저온균열이 발생하여 용접예열을 생략할 수 없다는 판단에 이르게 되었던 것이다. 이에 본 연구의 목적은 HSLA-100강을 무예열 용접할 수 있는 GMA 용접와이어 개발하는 것이며, 구체적인 개발 목표는 무예열 용접조건에서 800 MPa 이상의 인장강도를 가지며 $-50^{\circ}C$에서의 충격인성이 50 J 이상인 GMA 용접와이어 개발하는 것이다. 이러한 용접재료를 합금설계함에 있어 무예열 용접성을 확보하기 위하여 용접재료의 탄소함량을 0.01% 수준으로 하고, 용착금속의 인장강도와 저온 충격치에 미치는 Mn과 Mo 함량의 영향을 검토하고 각각의 조성을 실험계획법으로 확정하였다. 그리고 확산성수소량에 따른 저온균열 발생 여부를 확인하여 무예열용접성을 확보하기 위해서는 확산성수소량이 3ml/100g 이하가 되어야 한다는 사실을 실험적으로 확인하였다. 그리고 이를 달성하기 위해서는 원자재인 와이어로드의 표면 품질이 중요하다는 사실도 확인할 수 있었다. 다음으로는 실험계획법에 의거하여 선정된 합금조성의 신뢰성을 검증하기 위하여 800kg 중량의 시제품을 생산하였으며, 생산된 시제품에 대해서는 실험계획법에서 사용한 Ar+5%CO2외에도 Ar+20%CO2를 적용하여 보호가스의 영향을 검토하였다. 검토 과정에서 Ar+20%CO2용으로 사용하기 위해서는 용접재료의 Si 및 Mn 함량이 상향조정되어야 함을 확인할 수 있었다. 그리고 탄소함량을 0.05% 수준으로 증가시키면 Mo 함량을 크게 저하시킬 수 있음도 확인할 수 있었다. 이러한 과정을 거쳐 개발된 GMA 용접재료는 무예열 용접조건에서 저온균열이 발생하지 않았으며, 인장강도는 830 MPa이었으며 $-50^{\circ}C$에서의 충격치는 90 J 이상이었다.

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800 MPa급 무예열 용접재료의 폭파변형시험 (Explosion Bulge Test of 800 MPa Grade Pre-Heat Free Welding Consumables)

  • 박태원;송영범;김진영;박철규;김희진
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.40-40
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    • 2009
  • The Cu-bearing PFS-700 steel which has yield strength over 700 MPa was developed to replace the existing submarine structural material, HY-100. PFS-700 steel has good combination of mechanical properties and superior weldability which can be welded without pre-heating before welding. Application PFS-700 steel to submarine or battle ship will give a great reduction of cost by removing or lowing pre-heating. To develop pre-heat free welding consumables that matches and take advantage of PFS-700 steel, new welding consumables have been designed for the GMAW, SAW processes and explosion bulge test(EBT) were conducted to see the reliability of welded structure. All welding was conducted without pre-heating before welding, the inter-pass temperatures were below $50^{\circ}C$ for SAW50 and $150^{\circ}C$ for GMAW and SAW150. All EBT specimens show over 14% reduction of thickness without through-thickness crack or propagation of crack to the hole-down area. Tensile properties for all welding conditions show higher(GMAW) or similar values(SAW50, SAW150) to the base metal. Charpy impact values for the weld metal also show 163.5J(GMAW), 95.4J(SAW50) and 69.0J(SAW150), which meet the goal, 50J, of this project.

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800 MPa급 무예열 용접재료의 폭파변형성능에 관한 연구 (Investigation on Explosion Bulge Test Results of 800 MPa Grade Pre-heat Free Welding Consumables)

  • 박태원;송영범;김진영;박철규;김희진
    • Journal of Welding and Joining
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    • 제27권6호
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    • pp.80-86
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    • 2009
  • The Cu-bearing PFS-700 steel which has yield strength over 700 MPa was developed to replace the existing submarine structural material, HY-100. The PFS-700 steel has a combination of good mechanical properties and superior weldability. Becaus of that, it can be welded without pre-heating. The application of PFS-700 steel to submarine or battle ship will give a great reduction of cost by omitting pre-heating or lowering pre-heat temperature. To develop pre-heating free welding consumables that match and take advantage of PFS-700 steel, new welding consumables have been designed for the GMAW, SAW processes and explosion bulge test(EBT) was conducted to see the reliability of welded structure. All welds were made without pre-heating, and the inter-pass temperature was below $50^{\circ}C$ for SAW50 and $150^{\circ}C$ for GMAW and SAW150. All EBT specimens show over 14% thickness reduction without through-thickness crack or crack propagation to the hole-down area. Tensile properties for all welding conditions show higher(GMAW) or similar values(SAW50, SAW150) to the base metal. Charpy impact values for the weld metal also show 163.5J(GMAW), 95.4J(SAW50) and 69.0J(SAW150), which meet the goal(higher than 50J) of this project.

흉부 대동맥 질환에서 스텐트-그라프트의 임상적 적용 (Clinical Application of Stent-graft in Thoracic Aortic Diseases)

  • 김경환;이철;장지민;정진욱;안혁;박재형
    • Journal of Chest Surgery
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    • 제34권9호
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    • pp.698-703
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    • 2001
  • 배경: 하행 흉부대동맥류를 포함한 대동맥 질환을 가진 환자들에서 히생한 대동맥내 스텐트-그라프트 삽입술의 치료효과와 추적성적 및, 대상 환자들의 임상적 특징을 통해 치료방법으로서의 적응과 역할을 알아보았다. 대상 및 방법: 1995년 이후 모두 8명의 환자에서 진단방사선과와 협진으로 스텐트-그라프트 삽입술을 시행하였으며, 시술 전 진단으로는 외상성 대동맥 파열이 3례, 동맥경화증성 대동맥류 3례, 흉부가성대동맥류 파열 1례, 매독성 대동맥염에 의한 흉복무대동맥류가 1례였다. 시술은 혈관조영실에서 혈관조영을 하면서 시행하였고, 전신마취가 3례, 국소마취가 3례였고, 2례에서 경막외 마취하에 시술하였으며, 사용한 스텐트-그라프트는 0.35mm 굵기의 스테인레스 강철사를 지그재그 형태로 구부려 만든 스텐트를 서로 연결하고 인조혈과(Dacton)을 입힌 후 봉합한 것으로 제조회사에 의뢰하여 자체제작 하였다. 결과: 시술받은 환자의 전례에서 스텐트-그라프트 삽입시 기술적 어려움은 없었으며, 스텐트-그라프트 삽입후 4일에서 7일 사이에 시행했던 추적검사(4례)에서 스텐트-그라프트 주위부 누출이나 당초 목표했던 위이에서의 이탈은 없었다. 1례의 외사성 대동맥 파열이 었었던 환자가 시술 후 13일째 급성호흡곤란증후군 및 다장기부전으로 사망하였고, 매독성 대동맥염이 있었던 흉복부 대동맥류 환자가 시술 후 6일째 상행대동맥 및 대동맥궁에 대한 수술을 시행받고 술후 22일째 문합부위 파열로 사망하였다. 결론: 대동맥내 스텐트-그라프트를 이용한 흉복부 대동맥 질환의 치료는 수술에 따른 이환률 및 사망률을 고려할 때 특히 다장기부전으로 수술이 어려운 경우 또는 수술 후 합병증의 발생이 강력히 우려되는 경우에 안전하게 시행할 수 있는 치료의 한 방편으로서 의미를 가진다고 사료된다.행성 이하선염과 파라인플루엔자 바이러스는 외피가 있는 170-180nm 이었다.TEX>$\pm$0.10(100분), 0.46$\pm$0.11(120분), 0.52$\pm$0.15(심폐기 재가동 30분), 0.62$\pm$0.15(60분), 0.76$\pm$0.17(심폐기이탈 30분), 0.81$\pm$0.20(60분), 0.84$\pm$0.23(90분) and 0.94$\pm$0.33(120분)를 보였고 이는 역행성 뇌관류 전에 비해 유의하게 증가된 소견이었다(p<0.05). 뇌신피질, 기저핵, 해마에서 전자현미경 조직 소견을 관찰하였으며 마이토콘드리아의 부종을 관찰할 수 있었다. 결론 : 역행성 뇌관류 120분 후에 S100 베타 단백의 유의한 증가를 관찰할 수 있었으며 뇌조직 손상과의 관련성은 좀 더 연구되어야 할 부분으로 생각된다. 장기 생존 모델을 통한 재평가가 필요하다고 사료되며 심폐바이패스 시행 등의 교란 인자도 고려해야 할 것이다.비해 Progenitor II의 형질전환 효율이 현저히 떨어졌다. L. acidophilus HY7008과 HY7001은 두 기기 모두 형질전환이 이루어졌으나, L. acidophilus WEISBY와 NCFM은 Progeni-tor II에서 전이가 일어나지 않았으며, Gene Pulser에서 전이균주를 얻어 두 electroporator간에 형질전환 효율의 차이를 보였다. 11. L. casei 102S에 pLZ12를 electroporation시 낮은 전압에서 형질전환 효율이 비교적 좋았으며, 배양 시기를 달리하여 전이시켰을 때 대수생장 말기의 세포가 형질전환 효율이 좋았다. 12.

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