• 대한금속재료학회지
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• 제47권8호
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• pp.488-493
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• 2009

Direct syntheses of bulk $Ti_3Al$ via electro-discharge-sintering (EDS) of a stoichiometric elemental powder mixture were investigated. A capacitor bank of $450{\mu}F$ was charged with three input energies, 0.5, 1.0, and 1.5 kJ. The charged capacitor bank was then instantaneously discharged through 0.3 g of a Ti-25.0 at.%Al powder mixture for consolidation. Complete phase transformation occurred in less than $200{\mu}sec$ by the discharge and a bulk $Ti_3Al$ compact was obtained. Compared with consolidated samples fabricated by conventional methods such as high vacuum sintering and casting, the electro-discharge-sintered $Ti_3Al$ compact shows a very fine microstructure with a hardness value of 425 Hv. Electro-discharge-sintering under a $N_2$ atmosphere successfully modified the surface Ti oxide of the $Ti_3Al$ compact into Ti nitride, which concurred with the synthesis and consolidation of $Ti_3Al$. Complete conversion yielding a single phase $Ti_3Al$ is primarily dominated by the fast solid state diffusion reaction.

• 한국분말재료학회지
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• 제28권4호
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• pp.310-316
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• 2021

The effects of different spray angles (90°, 85°, 80°) on the microstructure and mechanical properties of a Y₂O₃ coating layer prepared using the atmospheric plasma spray (APS) process were studied. The powders employed in this study had a spherical shape and included a cubic Y₂O₃ phase. The APS coating layer exhibited the same phase as the powders. Thickness values of the coating layers were 90°: 203.7 ± 8.5 ㎛, 85°: 196.4 ± 9.6 ㎛, and 80°: 208.8 ± 10.2 ㎛, and it was confirmed that the effect of the spray angle on the thickness was insignificant. The porosities were measured as 90°: 3.9 ± 0.85%, 85°: 11.4 ± 2.3%, and 80°: 12.7 ± 0.5%, and the surface roughness values were 90°: 5.9 ± 0.3 ㎛, 85°: 8.5 ± 1.1 ㎛, and 80°: 8.5 ± 0.4 ㎛. As the spray angle decreased, the porosity increased, but the surface roughness did not show a significant difference. Vickers hardness measurements revealed values of 90°: 369.2 ± 22.3, 85°: 315.8 ± 31.4, and 80°: 267.1 ± 45.1 HV. It was found that under the condition of a 90° angle with the lowest porosity exhibited the best hardness value. Based on the aforementioned results, an improved method for the APS Y₂O₃ coating layer was also discussed.

• 한국분말재료학회지
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• 제29권3호
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• pp.226-232
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• 2022

In this study, a new manufacturing process for a multilayer-clad electrical contact material is suggested. A thin and dense BCuP-5 (Cu-15Ag-5P filler metal) coating layer is fabricated on a Ag plate using a high-velocity oxygen-fuel (HVOF) process. Subsequently, the microstructure and bonding properties of the HVOF BCuP-5 coating layer are evaluated. The thickness of the HVOF BCuP-5 coating layer is determined as 34.8 ㎛, and the surface fluctuation is measured as approximately 3.2 ㎛. The microstructure of the coating layer is composed of Cu, Ag, and Cu-Ag-Cu3P ternary eutectic phases, similar to the initial BCuP-5 powder feedstock. The average hardness of the coating layer is 154.6 HV, which is confirmed to be higher than that of the conventional BCuP-5 alloy. The pull-off strength of the Ag/BCup-5 layer is determined as 21.6 MPa. Thus, the possibility of manufacturing a multilayer-clad electrical contact material using the HVOF process is also discussed.

• Corrosion Science and Technology
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• 제21권2호
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• pp.130-137
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• 2022

In this work, the degradation of high-pressure superheater tubes exposed to the flame of a duct burner in a heat recovery steam generator of a district heating system was evaluated. To assess the deterioration of the used superheater tube, the microstructure, microhardness, and tensile properties were investigated by comparison to an unused tube. The study found that a fin bound at the outer surface of the used tube became fragile only in the location facing the flame. This indicates that the tube was directly exposed to the flame from the duct burner or underwent abnormal overheating. While the unused tube showed a uniform value in hardness and equiaxial grain structure, the used tube revealed a decrease in hardness up to 105 HV and an increase in grain size with a plate-like morphology in the location facing the flame. The coarsening of the grain structure by the flame weakened the mechanical properties of yield strength, tensile strength, and elongation.

• 열처리공학회지
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• 제36권5호
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• pp.270-276
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• 2023

In this study, we analyzed two types of cold forging dies commonly used for manufacturing general nuts and screws to investigate the differences in WC powder according to the lifespan. For both Type I and Type II dies, it was observed that as the lifespan of the molds increases, the area fraction of Co becomes larger and the size of the powder becomes smaller. Moreover, there is a trend where the strength also increases as the lifespan gets longer. Actually, the hardness value of the sample with the longest lifespan is ~ 131 HV higher than the specimen of the shortest lifespan, It is noted that the reduction in toughness of the WC-Co mold is caused by insufficient Co and the decrease in contact surface area of WC-Co results in a reduced bonding surface area. The lifespan of cold-working WC molds increases when the W content and the volume fraction of WC are high, and the size of the WC powder is small. The results can significantly enhance producing high-quality molds with an extended lifespan using WC powder for cold forging.

• 소성∙가공
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• 제31권3호
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• pp.160-166
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• 2022

The purpose of this study is to investigate the effects of combined addition of Ca and Y on the precipitation and age-hardening behavior of an extruded AZ91 alloy by conducting the aging treatment at 200 ℃ for hot-extruded AZ91 and AZ91-0.3Ca-0.2Y alloys. In the AZ91 alloy, many Mg₁₇Al₁₂ discontinuous precipitate (DP) bands formed during air cooling immediately after extrusion are present, whereas in the AZ91-0.3Ca-0.2Y alloy, a few DP bands and numerous Al₂Y, Al₈Mn₄Y, and Al₂Ca phase particles are distributed along the extrusion direction. The peak-aging time of the AZ91-0.3Ca-0.2Y alloy is 16 hours, twice that of the AZ91 alloy. Although both alloys have similar hardness before aging treatment, the hardness after peak-aging treatment (i.e., peak hardness) of the AZ91-0.3Ca-0.2Y alloy is higher than that of the AZ91 alloy, as 93.1 and 88.7 Hv, respectively. The microstructures of both peak-aged alloys comprise DPs and continuous precipitates (CPs). However, the peak-aged AZ91-0.3Ca-0.2Y alloy has a smaller amount of DPs and a larger amount of CPs than the peak-aged AZ91 alloy. Additionally, the inter-particle spacings of DPs and CPs in the former are significantly narrower than those in the latter. These results demonstrate that the addition of small amounts of Ca and Y to a commercial AZ91 alloy considerably affects the formation rate, size, and amount of CPs and DPs during aging and resultant age-hardening behavior.

• 한국재료학회지
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• 제33권6호
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• pp.242-250
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• 2023

Titanium, which has excellent strength and toughness characteristics, is increasingly used in the aerospace field. Among the titanium alloys used for body parts, more than 80 % are Ti-6Al-4V alloys with a tensile strength of 931 MPa. The spark plasma sintering (SPS) method is used for solidification molding of powder manufactured by the mechanical milling (MM) method, by sintering at low temperature for a short time. This sintering method avoids coarsening of the fine crystal grains or dispersed particles of the MM powder. To improve the mechanical properties of pure titanium without adding alloying elements, stearic acid was added to pure titanium powder as a process control agent (PCA), and MM treatment was performed. The properties of the MM powder and SPS material produced by solidifying the powder were investigated by hardness measurement, X-ray diffraction, density measurement and structure observation. The processing deformation of the pure titanium powder depends on the amount of stearic acid added and the MM treatment time. TiN was also generated in powder treated by MM 8 h with 0.50 g of added stearic acid, and the hardness of the powder was higher than that of Ti-6Al-4V alloy when treated with MM for 8 h. When the MM-treated powder was solidified in the SPS equipment, TiC was formed by the solid phase reaction. The SPS material prepared as a powder treated with MM 8 h by adding 0.50 g of stearic acid also formed TiN and exhibited the highest hardness of Hv1253.

• Journal of Electrochemical Science and Technology
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• 제14권4호
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• pp.377-387
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• 2023

Ni-W/Al₂O₃ nano-composites were electrodeposited on mild steel substrate for mechanical and corrosion resistance applications. This study focused on the preparation of Ni-W/Al₂O₃ nano-composite coating with various quantity of Al₂O₃ incorporations. The addition of Al₂O₃ in the electrolytes were varied from 1-10 g/L in electrolytes and the Al₂O₃ incorporation in Ni-W/Al₂O₃ nano-composite coatings were obtained from 1.82 to 13.86 wt.%. The incorporation of Al₂O₃ in Ni-W alloy matrix influenced the grain size, surface morphology and structural properties were observed. The distributions of Al₂O₃ particle in alloy matrix were confirmed using electron microscopy (FESEM and TEM) and EDAX mapping analysis. The crystal structure informations were studied using X-ray diffraction method and it confirms that the deposits having cubic crystal structure. The better corrosion rate (0.87 mpy) and microhardness (965 HV) properties were obtained for the Ni-W/Al₂O₃ nano-composite coating with 13.86 wt.% of Al₂O₃ incorporations.

• 열처리공학회지
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• 제37권2호
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• pp.49-57
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• 2024

We investigated the changes in microstructure and surface roughness of the compound layer of GC250D gray cast iron, commonly used in brake discs, during gas nitriding. The gas atmosphere of the nitriding process was controlled with a hydrogen partial pressure of 49.5%, and the process was conducted at a nitriding temperature of 520℃ with various process times. As the nitriding process time of the GC250D material increased, both the depth of hardening and the thickness of the compound layer increased, with a maximum surface hardness of approximately 1265 HV_0.1 was measured. Additionally, the surface roughness increased with the process time. Phase analysis of the compound layer revealed an increase in the proportion of the γ' phase as the nitriding process time increased. Changes in the formation of the compound layer were observed depending on the orientation of graphite within the material, leading to the formation of wedges. Therefore, the increase in surface roughness appears to be attributed to the uneven compounds, the expansion of the compound layer and wedges formed on the surface during the nitriding process.

• 한국토양비료학회지
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• 제43권3호
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• pp.374-383
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• 2010

본 연구에서는 기상조건에 영향을 받지 않고 레이더산란 측정을 할 수 있는 X-band 안테나 기반 자동관측 시스템을 구축하였다. 이 시스템을 이용하여 벼 생육시기에 따른 편파별 후방산란계수 변화와 벼 생육인자 변화를 관측하고, 후방산란계수와 벼 생육인자와의 관계를 분석을 통해 최적조건의 후방산란계수를 이용한 벼 생육을 추정하였다. 벼 생육시기에 후방산란계수 변화를 관측해 본 결과 생육초기에는 VV-편파가 HH, HV/VH-편파 보다 후방산란계수가 높게 나타났고, 모든 편파별 후방산란계수가 벼 유수형성기 (7월 말경)까지 증가하다가 그 후 감소 한 후 9월 초순이후 다시 증가하는 dual-peak 현상을 뚜렷이 나타났다. 동시에 생육시기에 따른 생체중, 이삭 건물중, 엽면적지수, 초장 등 벼 생육인자들의 생육 변화를 관측해 보았는데 생체중, 엽면적지수, 초장은 6월 중순부터 7월 하순까지 편파별 후방산란계수와의 변화 경향이 비슷하게 나타났고, 이삭 건물중의 경우 특히 VV-편파 후방산란계수가 9월 초순에서 10월 초순까지 변화 경향이 동일하게 나타났다. 편파별 후방산란계수와 벼 생육인자와의 상관관계를 분석한 결과 엽면적지수, 생체중은 6월 중순 (DOY 168)부터 7월 하순 (DOY 209) 시기에 HH-편파 후방산란 계수와 상관관계가 높았고, 초장은 같은 시기에 VV-편파 후방산란계수와 관계가 높게 나타났다. 이삭 건물중의 경우 벼 출수기가 끝나고 결실기로 접어드는 9월 초순 (DOY 244) 부터 10월 초순 (DOY 276) 시기에 VV-편파 후방산란계수와 상관관계가 높게 나타났다. 이 결과를 바탕으로 벼 생육인자와 상관이 높게 나타난 편파별 후방산란계수를 이용하여 벼 생육을 추정하였다. 엽면적지수는 HH-편파 후방산란계수를 이용하여 2007년도 실측값과 2008년도 추정 경험 모형을 비교해본 결과 비교적 오차가 작았고 (RMSE=0.43), 상관관계가 높은 HH-편파 후방산란계수를 이용하여 2007년도 생체중 실측값과 생체중 추정 모형 (2008년도)을 비교해 본 결과 RMSE가 41.0 g $m^{-2}$ 으로 비교적 작은 오차를 보여 생체중 추정 모형의 유효성이 높다는 것이 증명되었다. 또한 초장의 경우 실측값 (2007년)과 초장 추정 모형 (2008년)을 비교 분석한 결과 오차 범위가 비교적 작게 나타났고 (RMSE=6.93 cm), VV-편파 후방산란계수를 이용해 얻은 이삭 건물중 추정 경험 모형 (2008년도)과 2007년도 이삭 건물중 실측값과의 관계를 통해 추정식을 검증한 결과 RMSE=0.35 g/m2 을 보여 이삭 건물중 추정모형의 유효성이 높다는 것이 증명되었다. 본 연구결과에서는 Kim et al. (2009)이 일정한 간격을 두고 수동조건으로 관측한 결과와 비교해서 벼 생육시기에 따른 편파별 후방산란계수 변화 경향이 뚜렷하게 나타났고, 이 후방산란계수를 이용하여 벼 생육인자와의 관계 및 추정 결과에서도 기존 결과보다 상관관계 및 생육추정 모형 유효성이 높게 나타났다. 본 연구 결과를 통해 X-band 산란계 자동측정 시스템을 이용하여 벼 생육을 예측 할 수 있음을 확인하였다.