• 제목/요약/키워드: HDPE Pipe

검색결과 39건 처리시간 0.024초

고밀도 폴리에틸렌 융착부에 대한 단기간 파손 평가법 개발 - 한계하중 적용 - (Development of a Short-term Failure Assessment of High Density Polyethylene Pipe Welds - Application of the Limit Load Analysis -)

  • 류호완;한재준;김윤재;김종성;김정현;장창희
    • 대한기계학회논문집A
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    • 제39권4호
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    • pp.405-413
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    • 2015
  • 최근 미국에서는 가동기간이 오래된 원전 매설배관에서 부식 및 침식에 의해 삼중수소 누설로 지하수가 오염되는 사례가 급증하고 있다. 따라서, 현재 원전 안전등급 매설배관으로 사용되고 있는 금속재료의 배관을 대신해서 부식 및 침식 등의 열화 손상에 대한 저항성이 우수한 고밀도 폴리에틸렌(HDPE) 배관을 ASME Code Class 3 안전계통 배관으로 사용하기 위한 연구가 수행되고 있다. 본 연구에서는 발전소 가동 중 매설배관에 가해질 수 있는 하중과 온도 범위를 바탕으로 HDPE 배관 융착부에 대한 인장 시험과 저속균열성장 (SCG) 시험을 수행하였다. 시험 결과로 얻은 SCG 시험편의 파단면을 분석하여 HDPE 재료의 파손 기구를 파악하였다. 이를 바탕으로 3D 유한요소 해석을 이용하여 균열이 있는 HDPE 재료가 버틸 수 있는 한계하중에 대한 검증을 수행하였다.

Unsteady Flow with Cavitation in Viscoelastic Pipes

  • Soares, Alexandre K.;Covas, Didia I.C.;Ramos, Helena M.;Reis, Luisa Fernanda R.
    • International Journal of Fluid Machinery and Systems
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    • 제2권4호
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    • pp.269-277
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    • 2009
  • The current paper focuses on the analysis of transient cavitating flow in pressurised polyethylene pipes, which are characterized by viscoelastic rheological behaviour. A hydraulic transient solver that describes fluid transients in plastic pipes has been developed. This solver incorporates the description of dynamic effects related to the energy dissipation (unsteady friction), the rheological mechanical behaviour of the viscoelastic pipe and the cavitating pipe flow. The Discrete Vapour Cavity Model (DVCM) and the Discrete Gas Cavity Model (DGCM) have been used to describe transient cavitating flow. Such models assume that discrete air cavities are formed in fixed sections of the pipeline and consider a constant wave speed in pipe reaches between these cavities. The cavity dimension (and pressure) is allowed to grow and collapse according to the mass conservation principle. An extensive experimental programme has been carried out in an experimental set-up composed of high-density polyethylene (HDPE) pipes, assembled at Instituto Superior T$\acute{e}$cnico of Lisbon, Portugal. The experimental facility is composed of a single pipeline with a total length of 203 m and inner diameter of 44 mm. The creep function of HDPE pipes was determined by using an inverse model based on transient pressure data collected during experimental runs without cavitating flow. Transient tests were carried out by the fast closure of the ball valves located at downstream end of the pipeline for the non-cavitating flow and at upstream for the cavitating flow. Once the rheological behaviour of HDPE pipes were known, computational simulations have been run in order to describe the hydraulic behaviour of the system for the cavitating pipe flow. The calibrated transient solver is capable of accurately describing the attenuation, dispersion and shape of observed transient pressures. The effects related to the viscoelasticity of HDPE pipes and to the occurrence of vapour pressures during the transient event are discussed.

수치해석을 통한 수직 밀폐형 지중열 교환기의 열전달 거동 연구 (Thermal Behavior of Vertical Ground Heat Exchanger by Numerical Simulation)

  • 길후정;이철호;김주영;최항석
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2008년도 추계 학술발표회
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    • pp.1638-1646
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    • 2008
  • This paper presents a series of numerical simulations on the thermal performance and sectional efficiency of a closed-loop vertical ground heat exchanger (U-loop) equipped in a geothermal heat pump system (GHP). A 2-D finite element analysis, ANSYS, was employed to evaluate the temperature distribution on the borehole cross section involving HDPE pipe/grout/soil formation to compare the sectional efficiency between the conventional U-loop and a new latticed HDPE pipe system which is equipped with a thermally insulating latice in order to reduce thermal interference between the inflow and outflow pipes. In addition, a 3-D finite volume analysis (Fluent) was used to simulate the operating process of the closed-loop vertical ground heat exchanger by considering the effect of grout's thermal properties, rate of circulation pump, distance between the inflow and outflow pipes, and the effectiveness of the latticed HDPE pipe system. It was observed that the thermal interference between the two strands of U-loop is of importance in determining the efficiency of the ground heat exchanger, and thus it is highly recommendable to modify the cross section configuration of the conventional U-loop system by including a thermally insulating latice between the two strands.

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파이프 재질 및 형태에 따른 에너지 슬래브의 현장 열교환 성능 평가 (Evaluation on in-situ Heat Exchange Efficiency of Energy Slab According to Pipe Materials and Configurations)

  • 이석재;오광근;한신인;박상우;최항석
    • 한국지열·수열에너지학회논문집
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    • 제13권4호
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    • pp.1-7
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    • 2017
  • The energy slab is a ground coupled heat exchanger equipped in building slab structures, which represents a layout similar to the horizontal ground heat exchanger (GHEX). The energy slab is installed as one component of the floor slab layers in order to utilize the underground structure as a hybrid energy structure. However, as the energy slab is horizontally arranged, its thermal performance is inevitably less than the conventional vertical GHEXs. Therefore, stainless steel (STS) pipes are alternatively considered as a heat exchanger instead of high density polyethylene (HDPE) pipes in order to enhance thermal performance of GHEXs. Moreover, not only a floor slab but also a wall slab can be utilized as a heat-exchangeable energy slab in order to maximize the use of underground space effectively. In this paper, four field-scale energy slabs were constructed in a test bed, which consist of the STS and HDPE pipe, and a series of thermal response tests (TRTs) was conducted to evaluate relative heat exchange efficiency per unit pipe length according to the pipe material and the configuration of energy slabs. The energy slab equipped with the STS pipe shows higher thermal performance than the energy slab with the HDPE pipe. In addition, thermal performance of the wall-type energy slab is almost equivalent to the floor-type energy slab.

원자력발전소 적용 고밀도 폴리에틸렌 배관의 맞대기 융착절차 및 검증절차 분석 (Butt-fusing Procedures and Qualifications of High Density Polyethylene Pipe for Nuclear Power Plant Application)

  • 오영진;박흥배;신호상
    • Journal of Welding and Joining
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    • 제31권6호
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    • pp.1-7
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    • 2013
  • In nuclear power plants, lined carbon steel pipes or PCCPs (pre-stressed concrete cylinder pipes) have been widely used for sea water transport systems. However, de-bonding of linings and oxidation of PCCP could make problems in aged NPPs (nuclear power plants). Recently at several NPPs in the United States, the PCCPs or lined carbon steel pipes of the sea water or raw water system have been replaced with HDPE (high density polyethylene) pipes, which have outstanding resistance to oxidation and seismic loading. ASME B&PV Code committee developed Code Case N-755, which describes rules for the construction of buried Safety Class 3 polyethylene pressure piping systems. Although US NRC permitted HDPE materials for Class 3 buried piping, their permission was limited to only 10-year operation because of several concerns including the quality of fusion zone of HDPE. In this study, various requirements for fusion qualification test of HDPE and some regulatory issues raised during HDPE application review in foreign NPPs are introduced.

해상 부유식 1MW 해수온도차발전 시스템의 라이저 설계 (Design of Riser in 1MW OTEC system mounted on Floating Barge)

  • 권용주;정동호;김현주
    • 한국해양환경ㆍ에너지학회지
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    • 제18권1호
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    • pp.22-28
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    • 2015
  • 1 MW 해수온도차발전 시스템의 라이저에 관한 설계를 수행한다. 라이저의 직경은 1 MW 발전을 위한 심층수 취수량에 기초하여 결정되고, 관종은 제작 가능한 상업용 파이프를 대상으로 종류별 특성을 분석한 후 선정한다. 강관, GFRP관, 그리고 HDPE관 중 HDPE관을 선정하며, 선정된 관종의 중량과 강도를 보강하기 위하여 설계를 수행한다. HDPE 라이저 하부 끝단에 중량체를 설치하여 중량을 보강하며, HDPE 라이저 축방향으로 와이어로프를 설치하여 강도를 보강한다. 중량체의 중량은 GFRP관 무게 대비 25%와 50%가 되도록 설계되며, 라이저 끝단에 연결되는 중량체의 모든 하중은 와이어로프가 지지하도록 설계된다. 설계된 HDPE라이저는 연중 온도차발전이 가능한 하와이 인근 해역에 설치되는 것으로 가정하여, 수치해석적 방법에 의한 안전성 평가를 수행한다. 안전성이 검증된 HDPE 라이저에 대하여 경제적으로 가장 유리한 HDPE 라이저의 최종 제원을 결정한다. 설계된 라이저는 향후 1MW 해수온도차발전 시스템 실증을 위한 설계 자료로 활용될 수 있을 것으로 기대된다.

지중열교환기의 지중열전도도 성능 분석 (Performance Analysis of Ground Thermal Conductivity by Ground Heat Exchanger)

  • 김영준;최재상;강용태
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2005년도 동계학술발표대회 논문집
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    • pp.161-166
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    • 2005
  • The objectives of this paper are to estimate the ground thermal conductivity by ground heat exchangers in two different places - Chooncheon and Wonjoo, and to analyze the effect of ground thermal conductivity on the ground thermal diffusivity and the size of the ground heat exchanger. In Chooncheon area, a single-U type HDPE pipe (25mm diameter) with borehole diameter of 150mm, length of 150m is installed. In Wonjoo area, a single-U type HDPE pipe (40mm diameter) with borehole diameter 150mm, length of 200m is installed. It is found that the ground thermal conductivities are estimated as 2.69 $W/m^{\circ}C$ and 2.99 $W/m^{\circ}C$ in Chooncheon and Wonjoo, respectively. It is also found that the ground heat exchanger size is reduced by 8.6% with 25% increase of ground thermal conductivity, and increase by 11.8% with 25% decrease of ground thermal conductivity.

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PVC(Polyvinyl Chloride) 하수도관의 맞대기 융착 용접에 대한 연구 (A study on the Butt-welding Characteristic of PVC and PE Pipe)

  • 안주선;남준영;이상윤;이보영
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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    • pp.62-62
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    • 2010
  • PVC(Polyvinyl Chloride)와 HDPE(High-density Polyethlene) 하수도관은 수많은 고분자 재료 중에도 높은 기계적 강도를 가지며, 광범위하게 사용되고 있다. 하지만, PVC와 HDPE 하수관을 연결하기 위해 소모 접착제나 고무링 이용한 소켓 방법 이음 방법은 낮은 수밀성과 기계적 강도로 오 폐수의 누수가 발생되고, 이것이 흙에 스며들어 지하수, 하천 및 토양을 오염시키고 있다. 따라서, 대안으로 최근에는 열판을 이용한 맞대기 융착 용접을 PE 하수도 관에 제한적으로 적용하여 시공하고 있다. 그러나, PVC 하수관은 열을 가할 시 열에 의한 민감한 거동으로 인해 맞대기 융착 용접법이 적용되지 못하고 있는 실정이다. 따라서 본 연구에서는 하수도 관 중, 국내에서 가장 많이 사용되고 있는 내 충격 PVC 하수도관과 HDPE 이중 벽관의 DSC(Diffential Scanning Calorimeter), TGA(Thermogravimetric analyzer), TMA(Thermomechanical Analysis), DMA(Dynamic Mechanical Analysis) 분석으로 온도에 따른 열적 거동을 분석하여, 적절한 융착 온도 조건을 제시하였다. 또한 접합강도 향상을 위한 이음부 설계를 제안하여, 융착 용접 특성을 평가하였다.

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Evaluation of the seismic performance of butt-fusion joint in large diameter polyethylene pipelines by full-scale shaking table test

  • Jianfeng Shi;Ying Feng;Yangji Tao;Weican Guo;Riwu Yao;Jinyang Zheng
    • Nuclear Engineering and Technology
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    • 제55권9호
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    • pp.3342-3351
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    • 2023
  • High-density polyethylene (HDPE) pipelines in nuclear power plants (NPPs) have to meet high requirements for seismic performance. HDPE pipes have been proved to have good seismic performance, but joints are the weak links in the pipelines, and pipeline failures usually initiate from the defects inside the joints. Limited data are available on the seismic performance of butt-fusion joints of HDPE pipelines in NPPs, especially in terms of defects changes inside the joints after earthquakes. In this paper, full-scale shaking table tests were performed on a test section of suspended HDPE pipelines in an NPP, which included straight pipes, elbows, and 10 butt-fusion joints. During the tests, the seismic load-induced strain of the joints was analyzed by strain gauges, and it was much smaller than the internal pressure and self-weight-induced strain. Before and after the shaking table tests, phased array ultrasonic testing (PA-UT) was conducted to detect defects inside the joints. The locations, numbers, and dimensions of the defects were analyzed. It was found that defects were more likely to occur in elbows joints. No new defect was observed after the shaking table tests, and the defects showed no significant growth, indicating the satisfactory seismic performance of the butt-fusion joints.

경량채움재를 활용한 지반영구변위에 대한 지중관 시스템의 개량기법 (Remediation of buried pipeline system subject to ground rupture using low-density backfill)

  • 추연욱
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2008년도 춘계 학술발표회 초청강연 및 논문집
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    • pp.553-562
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    • 2008
  • A remediation technique for buried pipeline system subject to permanent ground deformation is proposed. Specifically, EPS (expanded polystyrene) geofoam blocks are used as low density backfill, thereby reducing soil restraint and pipeline strains. In order to evaluate this remediation technique, a series of 12 centrifuge model tests with HDPE pipe were performed. The amount or spatial extent of the low density backfill was varied, as well as the orientation of the pipe with respect to the fault offset. Specifically, in the $-63.5^{\circ}$ test, the orientation was such that the pipe was placed in flexure and axial tension. The $-85^{\circ}$ orientation placed the pipe mainly in flexure. In all cases, the behavior of the remediated pipe was compared to that for the unremediated pipe. The geofoam backfill was successful in improving pipe behavior for two of the three pipe/fault orientations. However, for the $60^{\circ}$ orientation, the pipe buckled in compression irrespective of the geofoam backfill.

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