• 제목/요약/키워드: HAZOP study

검색결과 74건 처리시간 0.022초

소형 가스엔진 열병합발전 시스템의 안전관리 방안에 관한 연구 (A Study on the Safety Management Methods of Micro-Gas Engine Combined Heat and Power System)

  • 김소현;김민우;이은경;이정운
    • 한국가스학회지
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    • 제22권6호
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    • pp.76-89
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    • 2018
  • 지속적인 산업 발전에 따른 에너지 수급의 불안정 및 환경오염 문제가 대두됨에 따라 이에 대한 해결 방안의 일환으로 열병합발전 시스템의 보급이 활발해지고 있다. 국내의 경우 가스엔진을 이용한 열병합발전기의 안전성능에 대한 검사기준이 미비하므로 이에 대한 연구가 필요한 실정이다. 본 연구에서는 20 kW급 가스엔진 열병합발전 시스템에 적용 가능한 안전성능 관련 표준화 연구 수행을 위해 열병합발전 시스템의 국내 외 기준에 대한 안전성능 및 구조/재료 평가기준을 분석하였다. 또한, 위험요소 분석 및 HAZOP (Hazard and Operability Studies)을 이용한 위험성평가를 수행하여 가스엔진 열병합발전 시스템의 안전성능 평가(안)을 도출하였으며, 평가항목으로는 안전성능 관련 엔진 시동, 배관 기밀 성능, 살수 및 온도 상승 성능, 연소 성능, 전기 효율, 열효율, 종합 효율, 습도 성능 등이 포함된다. 가스엔진 열병합발전 시스템의 구조 및 재료와 관련하여 가스 및 수배관, 가스 조절 및 차단밸브, 금속 또는 비금속 재료의 내구성, 내열성, 내한성에 대한 평가항목을 도출하였다.

철도시스템 안전무결성레벨(SIL)의 검증방안에 대한 연구 (A Study on the Verification Method for Railway System SIL)

  • 박영수
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2007년도 춘계학술대회 논문집
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    • pp.936-940
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    • 2007
  • This paper is about the study on the verification method for railway system SIL which is frequency of hazard, composing Risk, one of the measurement standards for railway system safety. Frequency of hazard can be identified by using FMECA, or HAZOP, and the assessment of identified dangerous failure rate should be done by systematic methods such as FTA. Therefore, this paper provides the hazard identification level for SIL verification and the requirements necessary to verify the integrity of analysis activity.

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핵융합 배가스 중 CQ4와 Q2O 처리공정 제안 및 HAZOP 분석 (Process Suggestion and HAZOP Analysis for CQ4 and Q2O in Nuclear Fusion Exhaust Gas)

  • 정우찬;정필갑;김정원;문흥만;장민호;윤세훈;우인성
    • Korean Chemical Engineering Research
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    • 제56권2호
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    • pp.169-175
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    • 2018
  • 본 연구는 핵융합 배가스 중 삼중수소가 포함된 화합물인 메탄($CQ_4$) 및 물($Q_2O$)로부터 수소동위원소를 회수하기 위한 공정에 관한 것이다(Q는 수소, 중수소, 삼중수소). 수증기-메탄 개질반응과 수성가스 전환반응을 이용하여 $CQ_4$$Q_2O$$Q_2$로 변환시키고, 후속하는 팔라듐 분리막으로 생성된 $Q_2$를 회수한다. 본 연구에서는 $CQ_4$$Q_2O$ 중 하나의 물질인 $CH_4$$H_2O$로부터 수소 회수를 위해 촉매반응기, 팔라듐 분리막, 순환펌프로 구성된 순환루프를 적용하였다. 촉매반응온도 및 순환유량을 변화시켜가며 $CH_4$$H_2O$의 전환율을 측정하였다. $CH_4$ 중 수소 회수는 촉매반응온도 $650^{\circ}C$, 순환유량 2.0 L/min 조건에서 99% 이상의 $CH_4$ 전환율을확인하였고, $H_2O$ 중수소 회수는촉매반응온도 $375^{\circ}C$, 순환유량 1.8 L/min 조건에서 96% 이상의 $H_2O$ 전환율을 확인하였다. 이와 더불어, 향후 핵융합 실증로(K-DEMO)에서의 $CQ_4$ 발생량을 예측하고, 이에 대한 처리공정을 제안하였으며, HAZOP (Hazard and Operability) 분석을 실시하여 공정의 위험요소와 운전상의 문제점을 도출하고 해결방안을 제시하였다.

Comparison of Relative Risk before and after SEMI S2-93A Implementation: Using a Semiconductor Plant in a Taiwan's Science Park as an Example

  • Tien, Shiaw-Wen;Chung, Yi-Chan;Tsai, Chihj-Hung;Hwang, Guo-Ji
    • International Journal of Quality Innovation
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    • 제6권1호
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    • pp.58-73
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    • 2005
  • The objective of this study is to evaluate the equipment risk before and after SEMI S2-93A implementation, thus providing a guideline for safety improvement. Semiconductor Plant A located in Taiwan's Hsinchu Science Based Industrial Park with 147 manufacturing machines was used for risk assessment. This study was carried out in three steps. First, a preliminary hazard analysis was conducted. A detailed process safety evaluation was conducted (Hazard and Operability Study, HAZOP); and finally, the equipment risk comparison before and after Semiconductor Equipment Manufacturing Instruction (SEMI S2-93A) implementation. The preliminary hazard analysis results showed high risk in 21.77% of the manufacturing machines under risk assessment at Plant A. The largest percentage existed in the Diffusion Department. The machine types specified by the hazardous work site review and inspection according to Article 26 of Labor Inspection Regulation (the machines that use such chemicals as, $SiH_4$, HF, HCL, etc. and that are determined to be highly hazardous through preliminary hazard analysis) were added to the detailed process analysis and evaluation. In the third part of this evaluation, the machines at Plant A used for detailed process safety assessment were divided into two groups based on the manufacturing data before and after 1993. The severity, possibility, and actual accident analysis before and after SEMI S2-93A implementation were compared. The Semiconductor Equipment Manufacturing Instruction (SEMI S2-93A) implementation can reduce the severity and possibility of hazard occurrence.

이중연료엔진의 연료가스공급시스템에 대한 안전무결도 기반 안전계장시스템 설계 (SIS Design for Fuel Gas Supply System of Dual Fuel Engine based on Safety Integrity Level(SIL))

  • 강낙원;박재홍;정정호;나성
    • 대한조선학회논문집
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    • 제49권6호
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    • pp.447-460
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    • 2012
  • In this study, the shutdown system of the fuel gas supply system is designed based on the Safety Integrity Level of IEC 61508 and IEC 61511. First of all, the individual risk($10^{-4}$/year) and the risk matrix which are the risk acceptance criteria are set up for the qualitative risk assessment such as the HAZOP study. The natural gas leakage at the gas supply pipe is identified as the highest risk among the hazards identified through the HAZOP study and as a safety instrumented function the shutdown function for leakage was defined. SIL 2 and PFD($2.5{\cdot}10^{-3}$) for the shutdown function are determined by the layer of protection analysis(LOPA). The shutdown system(SIS) carrying out the shutdown function(SIF) is verified and designed according to qualitative and quantitative requirements of IEC 61508 and IEC 61511. As a result of SIL verification and SIS conceptual design, the shutdown system is composed of two gas detectors voted 1oo2, one programmable logic solver, and two shutdown valve voted 1oo2.

위험성 분석에서의 다중모델을 이용한 자동화 시스템의 개발 (The development of automatic system using multimodel in hazard analysis)

  • 강경욱;강병관;서정철;윤인섭
    • 한국가스학회지
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    • 제1권1호
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    • pp.87-94
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    • 1997
  • 화학공장에는 수많은 장치들이 있고 매우 복잡한 구조를 가지고 있다. 이러한 화학공장은 장치집약적인 특징으로 인해 항상 장치의 고장 또는 조업자의 실수로 인한 사고가 일어날 가능성을 안고 있다. 따라서 화학공정에서의 사고를 예방하고 안전을 확보하기 위해서는 잠재적인 사고 가능성 및 위험요인을 사전에 분석하고 예방하는 것이 중요하다. HAZOP 분석은 정성적인 평가 방법 중 가장 체계적이고 논리적인 방법으로 평가받고 있다. 이러한 HAZOP 분석과 같은 안정성 평가를 위해서는 많은 인력, 자원, 시간이 필요하다 따라서 전문가의 인력과 시간을 줄이며 일관된 결과를 얻기 위해 위험성 평가의 자동화가 요구된다. 그리고 자동화를 위한 여러 연구와 방법론이 있었으나 나름대로의 한계가 있었다. 본 연구에서는 기존 방법론의 한계를 극복하기 위해서 화학공정의 안정성 분석자동화 시스템을 구축하고자 한다. 이를 위해 일반적인 위험성 평가에 필요한 지식을 모델링한 다중모델 접근방법을 사용하여 물질지식베이스, 구조지식베이스, 장치지식베이스로 분하여 모델링 하였고, 안전성 분석을 수행하는 세가지의 추론 알고리듬 Deviation Analysis Algorithm, Malfunction Analysis Algorithm, Accident Analysis Algorithm을 개발하여 화학공저의 안정성 분석 자동화 시스템 AHA(Automated Hazard Analyzer)를 구축하였다 이것은 전문가 개발 도구인 G2를 이용하여 구축하였고, 제안된 시스템을 Olefin dimerization 공정의 feed section에 적용하여 유용성을 확인하였다.

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e-CA(e-Consequence Analysis)를 활용한 위험설비의 비용 분석에 관한 연구 : 강관제조업 사례를 중심으로 (A Study on the Cost Analysis of risk facilities using e-Consequence Analysis - Focusing Steel pipe Industry)

  • 권혁민;황용우;이익모;천영우;최영훈
    • 대한안전경영과학회지
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    • 제20권3호
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    • pp.27-36
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    • 2018
  • The steel pipe manufacturing industry deals with facilities and materials. Especially thermal facilities are close to vapor cloud explosion (VCE) and may cause secondary damage to facilities because they deal with corrosive substances such as hydrofluoric acid, sulfuric acid and acid, fire, explosion, leakage etc. It is in danger. In this study, hazard identification method was conducted using HAZOP techniques and quantitative risk analysis was conducted using e-CA, a program that supports accident impact analysis. Equipment in the influence range of ERPG - 3 was determined to be a facility requiring replacement. It was decided that neutralization is necessary using slaked lime. Based on the cost of loss, We presented the proper replacement which is the timing of the dangerous facility. As a result, It was ideal to replace the facilities with 20 years of heat treatment facilities, one year of hydrofluoric acid storage tank, 20 years of sulfuric acid storage tank, and 5 years of hydrochloric acid storage tank.

polyol공정에 대한 위험성 평가에 의한 안저비용 산정에 관한 연구 (A Study on Safety Cos Estimation Using Process Risk Assessment for Polyol Process)

  • 이준석;이영순;박영구
    • 한국안전학회지
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    • 제17권1호
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    • pp.68-71
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    • 2002
  • A research on accident loss calculation for polyol process without safety management activities, and safety cost estimation using process risk assessment has been implemented. In order to estimate a magnitude of loss, accident scenarios were made by combining result made from HAZOP Study method with accident possibility analysis results implemented with FTA. Also effect assessment was implement for accident consequence of each scenario. And minimum possible loss cost has been calculated when safety investment do or not. Result from cost-benefit analysis was shown as approximately \335 billion(=USS44,000 billion), as cost after subtracting safety management cost from minimum possible loss cost.

자동열차방호장치와 건널목보안장치간의 인터페이스 안전요구사항에 관한 연구 (A Study on Safety Requirement of ATP/LCS Interface)

  • 신덕호;이재훈;이기서
    • 한국철도학회논문집
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    • 제8권2호
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    • pp.161-169
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    • 2005
  • In this paper, we provide safety requirements and advices to guarantee the safety of an interface in a level crossing system which is an interface between the conventional facilities and the new ATP (Automatic Train Protection) system, as well as we accomplish a safety management for the facilities of a country that has a different standard with already standardized ATP system. The system model has been made based on a safety activity of the international standard, and then a tolerance of a risk by the safety activity through PHA (Preliminary Hazard Analysis) has been analyzed. finally we achieved HIA (Hazard Identification and Analysis) for the assumptions that have been produced from a operating scenario and a functional interface. Thus, the safety requirements for the interface has been provided from the safety plan of HIA, and we showed the safety activity to guarantee the system safety through HIA which was depend on the design.

열차제어시스템의 안전계획 수립에 관한 연구 (A Study on the Safety Plan for a Train Control System)

  • 김종기;신덕호;이기서
    • 한국철도학회논문집
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    • 제9권3호
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    • pp.264-270
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    • 2006
  • In this paper we present a safety plan to be applied to the development of the TCS(Train Control System). The safety plan that can be applied to the life cycle of a system, from the conceptual design to the dismantlement, shows the whole process of the paper work in detail through the establishment of a goal, analysis and assessment, the verification. In this paper we study about the making a plan, the preliminary hazard analysis, the hazard identification and analysis to guarantee the safety of the TCS. The process far the verification of the system safety is divided into several steps based on the target system and the approaching method. The guarantee of the system safety and the improvement of the system reliability is fellowed by the recommendation of the international standards.