• International Journal of Korean Welding Society
• /
• v.5 no.1
• /
• pp.53-59
• /
• 2005

Auto industry has employed resistance spot welding(RSW) to join steel sheets for structural rigidity of automobile body. Driven by the need to reduce weight and fuel consumption, car companies have been evaluating aluminum intensive vehicles(AIVs) as a way to reduce vehicle weight without downsizing. During the transition from all steel-construction vehicle body to aluminum intensive body, joining aluminum to steel sheets emerges as a serious contender in automobile body. This paper deals with application of transition material to RSW aluminum to steel. Placing transition material insert between the aluminum/steel interface was found very effective to overcome physical incompatibility between aluminum and steel. Use of transition insert allows for two separate weld nuggets to be formed in their respective aluminum/aluminum and steel/steel interfaces. This RSW processes was monitored with the aid of dynamic resistance sampling. Typical patterns in sampled dynamic resistance curves indicated formation of sound nugget. The growth of two separate nuggets was examined by micro-cross section test.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.9 no.6
• /
• pp.1711-1717
• /
• 2008

This paper presents an investigation on behavior of a simplified composite I-beam bridge(SCIB) based on Korea Bridge Design Specifications(2005). Simple and continuous span SCIBs are considered to determine the design cross section. A structural analysis program, MIDAS(2006), is used to obtain the stress and deflection of the SCIB. In order to evaluate the safety of the design cross section, three-dimensional analysis is performed using ABAQUS(2007). According to the verification results from stresses and deflections of the design section, the new composite bridge are safely used for developments of reasonable and economic SCIB.

• Steel and Composite Structures
• /
• v.2 no.3
• /
• pp.171-194
• /
• 2002

In this paper, the behaviour of axially loaded partially encased composite columns made with light welded H steel shapes is examined using ABAQUS finite element modelling. The results of the numerical simulations are compared to the response observed in previous experimental studies on that column system. The steel shape of the specimens has transverse links attached to the flanges to improve its local buckling capacity and concrete is poured between the flanges only. The test specimens included 14 stubcolumns with a square cross section ranging from 300 mm to 600 mm in depth. The transverse link spacing varied from 0.5 to 1 times the depth and the width-to-thickness ratio of the flanges ranged from 23 to 35. The numerical model accounted for nonlinear stress-strain behaviour of materials, residual stresses in the steel shape, initial local imperfections of the flanges, and allowed for large rotations in the solution. A Riks displacement controlled strategy was used to carry out the analysis. Plastic analyses on the composite models reproduced accurately the capacity of the specimens, the failure mode, the axial strain at peak load, the transverse stresses in the web, and the axial stresses in the transverse links. The influence of applying a typical construction loading sequence could also be reproduced numerically. A design equation is proposed to determine the axial capacity of this type of column.

• Journal of the Korea Safety Management & Science
• /
• v.13 no.4
• /
• pp.213-223
• /
• 2011

Recent cross-country competition and Chinese steel industry because of the emerging steel industry in Korea is a very difficult situation. Therefore, the steel industry in order to overcome this difficult market environment, the quality, cost competitiveness, enhance customer service levels and enhance international competitiveness through is needed. In this study, the purpose of strengthening the competitiveness of steel companies in order and hit the recovery of raw materials have been developed to optimize the model, developed before and after the results were analyzed. In addition, when applied to other products in order to minimize risk and optimize cutting trial stage of development details of the model is presented in detail. Therefore, the developed model was applied to order the recovery of raw materials hits and significantly improved production planning time has been shortened dramatically. In the present study the contents of other products when properly applied and the competitiveness of companies to improve customer service levels are expected to be helpful.

• Steel and Composite Structures
• /
• v.10 no.5
• /
• pp.457-473
• /
• 2010

In this study, specimens were made with profile thicknesses and shear reinforcement as parameters. The bending and shear behavior were checked, and comparative analysis was conducted of the results and the theoretical values in order to see the applicability of T-section Modular Composite Profiled Beams (TMPB). In TMPB, the profiles of formwork functions play a structural role resisting the load. Also, the module concept, which is introduced into TMPB, has advantages: it can be mass-produced in a factory, it is lighter than an existing H-beam, it can be fabricated on the spot, and its section size is freely adjustable. The T1 specimens exhibited ductile behavior, where the whole section displayed strain corresponding to yielding strain at least without separation between modules. They also exhibited maximum strength similar to the theoretical values even if shear reinforcement was not applied, due to the marginal difference between shear strength and maximum bending monment of the concrete section. A slip between modules was incurred by shear failure of the bolts in all specimens, excluding the T1 specimen, and therefore bending moment could not be fully displayed.

• Journal of Korean Society of Steel Construction
• /
• v.17 no.4 s.77
• /
• pp.431-438
• /
• 2005

A steel-concrete composite column is a recently developed composite system in which the two opposite flanges of the H-shape section are connected by welded links, and the vacant space enclosed by the flanges, web, and links is filled with concrete. Previous experiments on the SC composite column were performed to evaluate its compression and bending and shear strengths, respectively, and they showed fairly good results. In addition to thesestudies, it may be necessary to evaluate the flexural-axial capacity of an SC composite column, because itscolumn members are generally subjected to axial force and bending moment at the same time. In this study, the bending strength of an SC composite column subjected to axial compression force was investigated experimentally. The results of the study showed that the AISC-LRFD provisions representedexcessively low values compared with those of the ACI, Eurocode-4, and Japan Code provisions. The Eurocode-4 provisions represented reasonable evaluations of the strength of the SC composite column composed of a non-compact section.

• Journal of Korean Society of Steel Construction
• /
• v.19 no.5
• /
• pp.527-537
• /
• 2007

The main girders and cross-beams of an H-beam bridge consisted of factory-made H-beams, providing better conditions for quality control. Also, on-site fabrication works can be minimized and most of the stiffeners can be omitted, enabling simple and economic construction. In this study, the effect of the Multi-Stepwise TPSM (M-TPSM) on improving the maximum span length and section efficiency is analyzed. Compared to a 30-m-long, five-girder conventional plate girder bridge, structural analysis results showed that 50.7~55.1% of the girder height and 24.1~26.2% of the self-weight may be reduced by the application of M-TPSM to a five-girder H-beam bridge constructed with H-$900{\times}300$beams. In case of conventional H-beam bridges without M-TPSM, it was found that seven girders are required for a similar level of load-carrying capacity. Therefore, it is concluded that by the application of the M-TPSM, the H-beam bridge would become one of most cost-competitive options for short- and medium-span bridges.

• Transactions of Materials Processing
• /
• v.18 no.4
• /
• pp.336-341
• /
• 2009

Hydroformed parts have higher dimensional accuracy, structural strength, and dimensional repeatability. Particularly in the automotive industry, manufacturing of parts with complex shapes from tubular materials sometimes requires one or more pre-forming operations such as bending before the hydroforming process. The pre-bending process is an important process for the successful hydroforming in the case where the perimeter of the blank is nearly the same as that of final product. The bendability of a tube depends on the parameters such as the bending radius, welding methods, mechanical properties and hardness. Through the stainless steel tubes bent by rotary draw bending machine, this study shows the following : (1) The influence on spring back ratio variation with stress level in the welded bent tube. (2) The Cross-section ovality variation with weld seam position and bending radius. (3) The relation between elongation and thickness reduction of tension zone with weld seam position and bending radius. (4) Workability evaluation of bent stainless steel tubes through the hardness of materials and hardness increment. The results of this study may help to understanding of characteristics on bendability of stainless steel tubes.

• Steel and Composite Structures
• /
• v.43 no.3
• /
• pp.311-325
• /
• 2022

For multi-story structural systems, Korean steel industry has fostered development of a steel-concrete composite beam. Configuration of the composite beam is characterized by steel angle shear connectors welded to a U-shaped cold formed-steel beam. Effects of shear connector orientation and spacing were studied to evaluate current application of the angle shear connector design equation in AC495. For the study, interfacial shear resistance behavior was investigated by conducting 24 push-out tests and attuned using unreinforced push-out specimens. Interfacial shear to horizontal slip response was reported along with corresponding failure patterns. Pure shear connector strength was also evaluated by excluding concrete shear contribution, which was estimated in relation to steel beam-slab interface separation or interfacial crack width.

• Journal of Korean Society of Steel Construction
• /
• v.21 no.6
• /
• pp.637-646
• /
• 2009

The composite actions of truss beams and floor slabs are not reflected on the design of the truss beam in domestic practice. In this research, basic experiments were conducted on a composite truss with the top and bottom chord members consisting of the H-shaped members. The tests were performed to evaluate the mechanical behaviors of the composite truss on the effects with the shear studs and without them. The specimens consisted of the steel truss and non-composite and composite trusses, and one-point-concentrated loading at the center and equivalent loading were monotonically applied. The composite effects were experimentally identified in the composite trusses using the shear stud connectors.