• Title/Summary/Keyword: Groove Depth

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Lubrication Performance Analyses of Spiral Groove Dry Gas Seals - Part II: Detailed Performance Evaluation of Groove Design Parameters (스파이럴 그루브 드라이 가스 시일의 윤활 성능해석 - Part II: 그루브 설계 파라미터의 상세 성능평가)

  • Lee An Sung;Yang Jae-Hun;Choi Dong-Hoon
    • Tribology and Lubricants
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    • v.20 no.2
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    • pp.68-76
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    • 2004
  • Applying a general Galerkin FE lubrication analysis method to spiral groove dry gas seals, this study intends to analyze in detail the effects of groove design parameters, such as a spiral angle, groove width ratio, groove radius ratio, groove depth ratio, and groove taper ratio, on the lubrication performances of an opening force, leakage, axial stiffness and damping, and angular stiffness and damping at low and high rotating speeds: 3,600 and 15,000 nm. Results show that, for the primary design consideration performances such as the opening force and axial and angular stiffnesses, a spiral angle of $25^{\circ}$, a groove width ratio of 0.46, a groove radius ratio of 1.1, a groove depth ratio of 1.0, and a groove taper ratio of 0.0 are preferred. Where the recommended relatively low values of groove depth and taper ratios are to keep the axial and angular dampings positive or higher than 0 particularly at the high rotating speed.

Optimization of Groove Sizing in CMP using CFD (CFD를 이용한 CMP의 Groove Sizing 최적화)

  • Jang, Ji-Hwan;Lee, Do-Hyung
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1522-1527
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    • 2004
  • In this paper, slurry fluid motion, abrasive particle motion, and effects of groove sizing on the pads are numerically investigated in the 2D geometry. Groove depth is optimized in order to maximized the abrasive effect. The simulation results are analyzed in terms of shear stress on pad, groove and wafer, streamline and velocity vector. The change of groove depth entails vortex pattern change, and consequently affects material removal rate. Numerical analysis is very helpful for disclosing polishing mechanism and local physics.

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Lubrication Analysis of Infinite Width Slider Bearing with a Micro-Groove: Part 2 - Effect of Groove Depth (미세 그루브가 있는 무한폭 Slider 베어링의 윤활해석: 제2보 - 그루브 깊이의 영향)

  • Park, TaeJo;Jang, InGyu
    • Tribology and Lubricants
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    • v.35 no.6
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    • pp.382-388
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    • 2019
  • It is currently well known that surface textures act as lubricant reservoirs, entrap wear debris, and hydrodynamic bearings, which can lead to certain increases in load-carrying capacities. Until recently, the vast majority of research has focused on parallel sliding machine components such as thrust bearings, mechanical face seals, piston rings, etc. However, most sliding bearings have a convergent film shape in the sliding direction and their hydrodynamic pressure is mainly generated by the wedge action. Following the first part of the present study that investigates the effect of groove position on the lubrication performances of inclined slider bearings, this paper focuses on the effects of groove depths and film thicknesses. Using a commercial computational fluid dynamics (CFD) code, FLUENT, the continuity and Navier-Stokes equations are numerically analyzed. The results show that the film thickness and groove depth have a significant influence on the pressure distribution. The maximum pressure occurs at the groove depth where the vortex is found and, as the depth increases, the pressure decreases. There is also a groove depth to maximize the supporting load with the film thickness. The friction force acting on the slider decreases with deeper grooves. Therefore, properly designed groove depths, depending on the operating conditions, can improve the load-carrying capacity of inclined slider bearings as compared to the bearings without a groove.

Numerical Analysis on Performance Improvement for Wind Blade by the Groove (Groove를 활용한 풍력블레이드 성능향상을 위한 수치적 연구)

  • Hong, Cheol-Hyun;Seo, Seong-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.4
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    • pp.475-482
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    • 2011
  • This study, a basic study to improve aerodynamic characteristic of a wind blade, explored through CFD how much the lift to drag ratio improves according to the shape of groove formed on the surface of airfoil NACA0015. This study found out that the ratio improves by 8.7% when the ratio between boundary layer(${\delta}$) and the depth of groove(h), the ratio between the depth of groove(h) and the width of groove(d) and the ratio between the length(p) from one groove to the other and the width of groove are 1.1, 0.1 and 1.2 respectively. The number of grooves is two. It was also confirmed that the improvement of the lift to drag ratio is maintained after certain angle of attack.

Development of Bidirectional Pulse Power Electrochemical Etching System for the Groove Manufacturing of the Dynamic Bearings (동압베어링의 그르브 가공용 양방향 펄스 파워 전해가공시스템 개발)

  • Lee, Yong-Geun
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.54 no.4
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    • pp.224-229
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    • 2005
  • This paper presents a bidirectional pulse power electrochemical etching system for groove manufacturing of the dynamic bearings. To manufacture the dynamic bearing for the groove, it is very important to consider the depth and roughness. If the precision of the groove is not exact, we can not get the desirable performance for the target of the dynamic bearing. To make the groove of bearing precise, we propose the method of electrochemical etching system. In order to design the depth and roughness exactly, the bidirectional pulse power converter is proposed. With the bidirectional pulse power converter, we obtain the condition and the parameters of converter such as frequency, duty ratio, time, temperature, velocity, pressure and so on. In this paper, we get the experimental results to verify the precise groove manufacturing.

The Effects of Groove Dimensions of Pad on CMP Characteristics (패드 그루브의 치수가 CMP 연마특성에 미치는 영향)

  • Park Ki-Hyun;Kim Hyoung-Jae;Choi Jae-young;Seo Heon-deok;Jeong Hae-do
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.3 s.234
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    • pp.432-438
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    • 2005
  • CMP characteristics such as material removal rate and edge effect were measured and investigated in accordance with pad grooving effect, groove width, depth and pitch. GSQ (Groove Stiffness Quotient) and GFQ (Groove Flow Quotient) were proposed to estimate pad grooving characteristics. GSQ is defined as groove depth(D) divided by pad thickness(T) and GFQ is defined as groove width(W) divided by groove pitch(P). As GFQ value increased, material removal rate increased some point but gradually saturated. It seems that material removal rate is not affected by each parameter respectively but by interaction of these parameters such as groove dimensions. In addition, an increase in GFQ and GSQ causes edge effect to be improved. Because, pad stiffness decreases as GSQ and GFQ increase. In conclusion, groove influences relative pad stiffness although original mechanical properties of pad are unchanged by grooving. Also, it affects the flow of slurry that has an effect on the lubrication regime and polishing results. The change of groove dimensions has influence on pad stiffness and slurry flow, so that polishing results such as removal rate and edge effect become changed.

The Variation of the Wake behind a Circular Cylinder Having Arc Grooves (Groove에 의한 원주 후류의 유동구조 변화)

  • Seo, Seong-Ho;Hong, Cheol-Hyun;Boo, Jung-Suk
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.6
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    • pp.901-907
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    • 2008
  • The measurements of velocity vectors are made in the wake(X/d=8) of a circular cylinder with arc grooves. The experiments are conducted by changing the groove number. groove depth, Reynolds number(Re) and the angle of the first formed groove. We know that the optimum groove angle is 70 degree and the wake velocity profiles are improved at a few conditions. According to vortex shedding frequency distributions. the key solutions to vary the flow field behind the circular cylinder are 70 degree groove angle and more deeper grooves than 0.2mm depth.

A study on the machinability of SUS304

  • Lim, K.Y.;Yu, K.H.;Seo, N.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.1
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    • pp.34-41
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    • 1993
  • SUS304 is wellknown as difficult-to-machine materials. It is easy to appear workhardened, and workhardening is one of the causes of groove wear on the tool. In this paper, the author would like to compare the width of flank wear with that of groove wear, and to find whether the groove wear can be used as a criterion of a tool life. The design of the twelve tests provides three levels for each variable (speed: 200m/min, 118m/min, 70m/min; feed: 0.3mm/rev, 0.17mm/rev, 0.1mm/rev; depth of cut: 0.4mm, 0.28mm, 0.2mm). The study of tool-life testing by statistical technique follows usual most scientific sequence. So the tool-life predicting equation is calculated by the method of least squares. The overall adequacy of the model can be verified by the analysis of variance. The results obtained are as follows : 1) When SUS304 is cut in 200(m/min), the width of flank wear is much larger than that of groove wear. 2) In cutting speed 118m/min, flank wear is a little larger than groove wear and in the cutting speed 70m/min, the latter is a little larger so that it is reasonable to determine the tool life according the crierion by groove wear in the low cutting speed (less than 70m/min). 3) Owing to the burr the depth of engagement along the cutting edge is extended toward the shank.

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Analysis of Axial Load Characteristics of Air-Dynamic Bearings of Various Curvatures (다양한 곡률을 가진 공기 동압 베어링의 축방향 부하특성 해석)

  • 최우천;신용호;최정환
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.3
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    • pp.129-135
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    • 2000
  • Air-dynamic bearings are increasingly used in supporting small high-speed rotating bodies. This study investigates the effects of design parameters on the axial stiffness of spiral-grooved air bearings of various curvatures. Design parameters are fundamental clearance, groove depth, and bearing number. The pressure distribution at the clearance between the stator and rotor of the bearing is obtained by solving the Reynolds equation, and the supporting load and the axial linear stiffness are calculated from the pressure distribution. It is found that a larger curvature increases the axial linear stiffness more and that there exist an optimal groove depth for the linear stiffness of the air bearing. It is also found that the linear stiffness has a linear relationship with the bearing number.

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THD Lubrication Analysis of a Surface-Textured Parallel Thrust Bearing with Rectangular Grooves: Part 2 - Effect of Groove Depth (사각형 그루브로 Surface Texturing한 평행 스러스트 베어링의 열유체윤활 해석: 제2보 - 그루브 깊이의 영향)

  • TaeJo Park;JeongGuk Kang
    • Tribology and Lubricants
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    • v.39 no.1
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    • pp.21-27
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    • 2023
  • Surface texturing is widely applied to friction surfaces of various machine elements. Most of the theoretical studies have focused on isothermal (ISO) analyses which consider constant lubricant viscosity. However, there have been limited studies on the effect of oil temperature increase owing to viscous shear. Following the first part of the present study that investigated the effects of film-temperature boundary condition (FTBC) and groove number on the thermohydrodynamic (THD) lubrication characteristics of a surface-textured parallel thrust bearing with multiple rectangular grooves, this study focuses on the effect of groove depths. Current study numerically analyzes the continuity, Navier-Stokes, and energy equations with temperature-viscosity-density relations using a commercial computational fluid dynamics (CFD) software, FLUENT. The results of variation in temperature, velocity, and pressure distributions as well as load-carrying capacity (LCC) and friction force indicate that groove depth and FTBC significantly influence the temperature distribution and pressure generation. The LCC is maximum near the groove depth at which the vortex starts, smaller than the ISO result. For intense grooves, the LCC of THD may be larger than that from ISO. The frictional force decreases as the groove becomes deeper, and decreases more significantly in the case of THD. The study shows that groove depth significantly influences the THD lubrication characteristics of surface-textured parallel thrust bearings.