• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 춘계학술대회 논문집
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• pp.870-873
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• 2000

This investigation reports the grinding characteristics of quartz. Grinding experiments were performed at various grinding conditions including wheel mesh, table speed and depth of cut. The grinding forces and specific grinding energies were measured to compare the grindability of quartz with those of structural ceramics such as A1$_2$O$_3$, SiC, Si$_3$N$_4$ and ZrO$_2$. Surface roughness was also measured with tracer and the ground surfaces were observed with SEM. The chip formation energy of quartz was about 6J/㎣, which is quite smaller than those of structural ceramics. Although plastic flows are occured in Si$_3$N$_4$ and ZrO$_2$, micro/macro cracks are occured in ground surface of quartz like in A1$_2$O$_3$ and SiC.

• 한국광물학회지
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• 제21권2호
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• pp.129-138
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• 2008

볼 밀과 임팩트 밀의 분쇄율에 따른 단체분리(선택적 분쇄)와 공기 분급에 의한 고령토 광물의 성세특성을 조사하였다. 원광석을 볼 밀과 임팩트 밀로 분쇄하여 325 mesh 이하 미립자의 생성율을 유사하게 조절하였으며 미립자에 대한 화학성분을 분석함으로써 선택적 분쇄 특성을 조사하였다. 분쇄된 시료는 공기 분급기를 사용하여 미립자와 굵은 입자로 분리하고 각 산물에 대한 화학조성분석을 통하여 분쇄 방식에 따른 정제효과를 비교하였다. 볼 밀과 임팩트 밀 모두 분쇄율이 높아질수록 미립자의 고령토 품위는 낮아지는 경향을 나타내었다. 특히 볼 밀의 경우에서 석영, 장석과 같은 불순광물의 혼입으로 인해 미립자의 불순물 함량이 높아짐을 알 수 있었다. 볼 밀의 경우 공기 분급기의 분급점을 $43\;{\mu}m$로 하면 정광의 생산율은 66.2 wt%이었으며 철성분 제거율은 5.3%, 칼슘성분 제거율은 34.6%로 나타났다. 반면 임팩트 밀을 사용하여 동일한 조건으로 분쇄 후 분급한 산물의 정광 생산율은 64.4 wt%이며 철성분 제거율은 34.2%, 칼슘성분 제거율은 67.6%, 티탄성분 제거율은 25.0%를 나타내어 임팩트 밀의 경우가 불순물의 제거에 우수한 결과를 보였다.

• 한국광물학회지
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• 제20권2호
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• pp.135-145
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• 2007

최근 서브미크론 영역의 초미분쇄는 세라믹, 전자재료 등 새로운 기능성 물질의 개발과 더불어 매우 중요하게 인식되고 있다. 특히, 초미립자에 대한 수요증가에 따라 분쇄기로서 교반볼밀의 중요성도 증가하고 있다. 본 연구에서는 1 mm의 볼을 사용하고 700 rpm의 회전속도로 조작한 교반볼밀을 이용하여 방해석, 납석, 활석 등의 무기분말을 시료로 분쇄실험을 행하였다. 무기분말의 분쇄 시, 분쇄 특성의 정량적인 규명을 위하여, 입자의 크기 및 그 분포특성의 분석을 통해 분쇄산물의 입도분포를 얻음과 동시에 중위경의 변화를 관찰하였다. 방해석의 경우 원시료의 중위경이 $6.49{\mu}m$에서 $0.47{\mu}m$로, 납석의 경우 $3.91{\mu}m$에서 $1.14{\mu}m$까지 입자크기가 크게 작아졌으나, 활석의 경우 $10.30{\mu}m$에서 $6.67{\mu}m$까지만 작아져서 많은 변화를 보이지 않았다. 또한, 분쇄산물의 여러 가지 측정 결과를 토대로 분쇄조작 시 분쇄산물의 특성이 분쇄조건에 따라 분쇄속도에 미치는 영향을 알고자 하였다. 같은 실험 조작 조건에서 선택함수를 관찰한 결과, 방해석과 납석은 비슷한 분쇄거동을 보이는 것을 알 수 있었으나, 본 실험범위 내에서 활석의 분쇄거동은 크게 변화하지 않는 것이 관찰되었다.

• 오토저널
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• 제15권3호
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• pp.120-125
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• 1993

The surface roughness of workpiece is reduced during spark-out. The reduction of roughness is a benefit of spark-out, but spark-out lowers productivity. The characteristics of spark-out are different to those of plunge grinding to which feed is applied. This difference is due to overlapping cutting during spark-out. Effect of spark-out is in proportion to volume of grain wear. This phenomenon is due to different overlapping area. Dressing interval can be enlarged by spark-out, when volume of grain wear is large. In this study, the characteristic of spark-out was studied by spark-out obserbation in various grinding conditions. For this purpose thrust force, spark-out time and surface roughness of workpiece were experimentally investigated in various grinding conditions.

• 한국정밀공학회지
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• 제26권5호
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• pp.64-71
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• 2009

Cylindrical lens core for optical transceiver was designed and machined. With the lens design data, WC asymmetric core surface data were generated for non-revolutional ultra-precision grinding. Grinding process for optimum machining conditions of target surface was studied in terms of surface roughness and form profile. We used experimental results to optimize turbine speed, feed-rate and depth of cut with durable grinding wheel wear. Ground WC cores were measured contact type profilers and verified.

• 한국정밀공학회지
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• 제19권2호
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• pp.187-194
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• 2002

For the fine grinding process development of semiconductor monocrystalline silicon, wheel rotational speed, chuck rotational speed, feed rate and hysteresis force were controlled. Magic mirror system was used for grinding wheel pattern analysis. Curvature of wheel pattern was measured by fitting equation. The modeling of surface wheel pattern was related to wheel and chuck rotational speed. The calculated curvature of the model was well matched with the measured curvature. The statistical analysis indicated wheel and chuck rotational speed were significantly effective on.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.1-5
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• 2005

The grinding process is replacing lapping and etching process because significant cost savings and performance improvemnets is possible. This paper presents the experimental results of wafer grinding. A three-variable two-level full factorial design was employed to reveal the main effects as well as the interaction effects of three process parameters such as wheel rotational speed, chuck table rotational speed and feed rate on TTV and STIR of wafers. The chuck table rotaional speed was a significant factor and the interaction effects was significant. The ground wafer shape was affected by surface shape of chuck table.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.952-955
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• 2002

$WC-3%(Cr_3C_2)-2%(Mo_2C)-12%Ni$ carbides were ground with three different types of electroplated diamond wheels with respect to grain friability. The grinding ratio in the case of the highest toughness grains, A becomes the highest at the workpiece speeds of 40 and 70mm/min exhibiting larger effect with smaller workpiece speed. The grinding ratio with the medium toughness grain is higher than that of grain A at higher workpiece speeds than 100mm/min. The surface roughness becomes smaller with increasing the grain friability The increasing rate on surface roughness with the increase of workpiece speed becomes higher with using the grain of lower friability.

• 한국자동차공학회논문집
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• 제1권2호
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• pp.103-116
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• 1993

Recently, engineering ceramics called as the 3 material have been concerned significantly with some excellent mechanical properties and many functions as new materials for high precision mechanical components and engineering parts for at large. Then, for designing engineering parts using engineering ceramics, bending strength value data with high reliability is more essential than any other mechanical properties. But, because of brittleness and structural characteristic, it is very hard to grind with conventional tools, and the generation of cracks and various defects of engineering ceramics parts during grinding machining process are serious problems. Thus, in present study, surface grinding experiments with various machining conditions using resin bond diamond wheels are carried out to obtain the most excellent guality of testpiece surface and optimum step of grinding process for the high efficient stock removal rate to save running time. As the results from grinding experiments and 3-points bending strength test of ground Al2O3 ceramics parts on Korean Standard, manufactured in our country and Japan, basic technology and know-how to develop the optimum grinding machining conditions and also high bending strength values with high reliability are obtained.

• 한국기계가공학회지
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• 제21권6호
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• pp.36-43
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• 2022

Automobile brake discs are a major part of automobiles that are directly related to driver safety, and prevention of judder and squall noise is very important. This phenomenon occurs for complex reasons such as the precision and assembly of the brake module, and the material of the brake disc. The purpose of this study is to analyze the effect of the grinding wheel's grain size on the grinding conditions when machining cast iron, the material of the brake disc, and to derive the optimal grinding conditions through this.