• 제목/요약/키워드: Grinding consumption energy

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입자경과 분쇄소비동력의 고찰에 의한 교반볼밀 분쇄특성의 정량적 연구 (A Quantitative Study of Grinding Characteristics on Particle Size and Grinding Consumption Energy by Stirred Ball Mill)

  • 최희규;왕림
    • 한국재료학회지
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    • 제17권10호
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    • pp.532-537
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    • 2007
  • A series of wet grinding experiments have been carried out using a stirred ball mill to systematically investigate consideration of grinding characteristics. The particle size distribution and median diameter of the grinding consumption power for a given grinding time were considered. Also, the effect of grinding aids on particle size and grinding consumption energy defined as the summation of grinding power was investigated. The grinding aids had influence on the smaller products size and decrease grinding consumption energy because the function of grinding aids were to be attribute to the prevention of agglomeration and ball and grinding chamber wall coating of sample powder. The grinding process seemed to be controlled by the force of agglomeration of the ground products. It was demonstrated that the particle size and grinding consumption energy could be more decreased by the addition of grinding aids.

규석 분말의 교반형 볼 밀 분쇄효율에 미치는 열처리의 영향 (Effect of Heating Treatment of Silica Powder on Stirred Ball Milling Efficiency)

  • 김병곤;박종력;최상근;이재장
    • 한국세라믹학회지
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    • 제40권7호
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    • pp.696-701
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    • 2003
  • 교반형 볼 밀에서 실리카 분말의 열처리에 따른 분쇄효율을 분쇄에 따른 에너지 소비량을 측정함으로써 조사하였다. 열처리를 행한 것과 행하지 않은 시료를 비교해 보면, 600~90$0^{\circ}C$에서 열처리 후 실온에서 냉각된 시료를 건식 분쇄하였을 경우 약 40~50% 정도, 열처리 후 물속에서 급속 냉각한 경우 약 52~62% 정도의 에너지의 감소 효과가 있었다. 또한 열처리한 실리카 분말을 습식 분쇄를 할 경우 건식 분쇄에 비하여 약 40% 정도의 분쇄에너지가 적게 소모되고 있음을 알 수 있었다. 또한 실리카 분말을 열처리 한 후, 급속 냉각할 경우 발생하는 열충격은 입도에 대한 영향을 거의 받지 않으며 분쇄효과를 향상시킴을 알 수 있었다.

습식분쇄에 의한 입자크기 변화에 따른 분쇄입자의 종횡비 거동 (Aspect Ratio Behavior of Grinding Particles with Variation of Particle Size by Wet Grinding)

  • 최진삼
    • 한국재료학회지
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    • 제30권5호
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    • pp.223-230
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    • 2020
  • As a case study on aspect ratio behavior, Kaolin, zeolite, TiO2, pozzolan and diatomaceous earth minerals are investigated using wet milling with 0.3 mm media. The grinding process using small media of 0.3 pai is suitable for current work processing applications. Primary particles with average particle size distribution D50, ~6 ㎛ are shifted to submicron size, D50 ~0.6 ㎛ after grinding. Grinding of particles is characterized by various size parameters such as sphericity as geometric shape, equivalent diameter, and average particle size distribution. Herein, we systematically provide an overview of factors affecting the primary particle size reduction. Energy consumption for grinding is determined using classical grinding laws, including Rittinger's and Kick's laws. Submicron size is obtained at maximum frictional shear stress. Alterations in properties of wettability, heat resistance, thermal conductivity, and adhesion increase with increasing particle surface area. In the comparison of the aspect ratio of the submicron powder, the air heat conductivity and the total heat release amount increase 68 % and 2 times, respectively.

X-ray 회절의 반치전폭(FWHM)을 이용한 Y-TZP세라믹스에서 반복 열응력에 의한 입계크기 분석 (Grain Size Analysis by Hot-Cooling Cycle Thermal Stress at Y-TZP Ceramics using Full Width at Half Maximum(FWHM) of X-ray Diffraction)

  • 최진삼;박규열;공영민
    • 한국재료학회지
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    • 제29권4호
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    • pp.264-270
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    • 2019
  • As a case study on aspect ratio behavior, Kaolin, zeolite, $TiO_2$, pozzolan and diatomaceous earth minerals are investigated using wet milling with 0.3 pai media. The grinding process using small media of 0.3 pai is suitable for current work processing applications. Primary particles with average particle size distribution D50, ${\sim}6{\mu}m$ are shifted to submicron size, D50 ${\sim}0.6{\mu}m$, after grinding. Grinding of particles is characterized by various size parameters such as sphericity as geometric shape, equivalent diameter, and average particle size distribution. Herein, we systematically provide an overview of factors affecting the primary particle size reduction. Energy consumption for grinding is determined using classical grinding laws, including Rittinger's and Kick's laws. Submicron size is obtained at maximum frictional shear stress. Alterations in properties of wettability, heat resistance, thermal conductivity, and adhesion increase with increasing particle surface area. In the comparison of the aspect ratio of the submicron powder, the air heat conductivity and the total heat release amount increase 68 % and 2 times, respectively.

펄프의 전처리 및 그라인더 간격이 MFC 제조 특성에 미치는 영향 (Effects of Pulp Pre-treatment and Grinder Clearance on the Manufacturing Characteristics of Microfibrillated Cellulose)

  • 용성문;곽건호;조병욱;이용규;원종명
    • 펄프종이기술
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    • 제47권2호
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    • pp.61-69
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    • 2015
  • A number of researches have been carried out regarding the utilization of nanocellulose(crystalline nanocellulose, microfibrillated cellulose, nanofibrillated cellulose) for the manufacture of various kinds of composites and functional products. However, only few research works on the manufacturing characteristics of nanocellulose could be found, although some companies started already the production of nanocellulose in commercial scale. However, the most important thing in commercializing of production and utilization of nanocellulose is to develop the economical and efficient process. Thus, this study was carried out in order to investigate the effects of refining, alkaline pre-treatment and grinder clearance on the characteristics of microfibrillated cellulose and energy consumption. There was no significant differences in crystalline index with the degree of microfibrillation. The initial fibrillation could be improved by refining pre-treatment, but its effect was not observed anymore since the fibrillation was done up to certain level by grinding. Refining pre-treatment did not improved the energy efficiency. Alkaline pre-treatment can be helpful because the swelling of pulp fiber will facilitate fibrillation. It was found that the decrease in grinder clearance was helpful to improve the energy efficiency.

Size Reduction Characteristics of Yellow Poplar in a Laboratory Knife Mill

  • Lee, Hyoung-Woo
    • Journal of the Korean Wood Science and Technology
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    • 제44권2호
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    • pp.166-171
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    • 2016
  • Size reduction is one of the major pre-processing operations in using biomass as a source of energy or raw materials for forest products industry. The grinding characteristics of dried yellow poplar wood chips were investigated using laboratory knife mill with three different screen aperture diameters to provide the basic information for the optimizing of size reduction processes in biomass industry. Average specific energy consumptions were 0.157, 0.137, and 0.093 Wh/g for the screen aperture diameters of 5.0, 7.5, and 9.0 mm, respectively. According to the results of size distribution analysis of ground particles, the sizes of the most of ground particles were much smaller than the aperture diameters of the screens installed on knife mill used in this study.

Processing Effects of Feeds in Swine - Review -

  • Chae, B.J.;Han, In K.
    • Asian-Australasian Journal of Animal Sciences
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    • 제11권5호
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    • pp.597-607
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    • 1998
  • Processing is generally employed to alter the physical and chemical properties of feeds used in pig diets, using hammer/roller mills, pellet mills and extruders/expanders. The reported optimum particle sizes of corn are approximately $500{\mu}m$, $500-700{\mu}m$, $400-600{\mu}m$, for nursery, growing-finishing, and breeder pigs respectively. Optimum particle size of grains are affected by diet complexity. There was a trend towards reducing particle size in order to increase ADG in pigs fed a simple diet, though such was not the case for pigs fed a complex diet. Uniformity of particle size also affects the nutritional values of swine feeds. Uniform particle sizes would consistently give greater nutrient digestibilities. In terms of pellet quality, it is reported that a higher incidence of fmes in pelleted feeds has a direct correlation with poorer feed conversion ratio in pigs. Particle and pellet sizes are also very important for pelleting in terms of grinding, digestibility, stomach ulceration and pellet durability. A particle size of $600{\mu}m$, or slightly less, seemed optimal for com in fmishing pigs, and the 5/32 in. diameter pellets supported the best efficiencies of gain during nursery and finishing phases. Extruder and/or expander processes would allow the feed industry an increased flexibility to utilize a wider spectrum of feed ingredients, and improve pellet quality of finished feeds. It would appear that extruded or expanded diets containing highly digestible ingredients have little effect on the growth performance of pigs, and the feeding values of the feeds over pelleted diets were not improved as pigs grew. The extruder or expander is much more effective than a pelletizer in salmonella control. Gastric ulcerations and/or keratinizations were consistently reported in pigs fed mash and processed diets containing finely ground grains, whereas carcass quality was not affected by diet processing methods such as pelleting, extruding or expanding. In corn- or sorghum-based diets, the electrical energy consumption is 4-5 times higher in the expanding than in the pelleting process. But the expander's processing cost was half of that shown by an extruder. Finally, the decision of which feed processing technology to adopt would depend on the processing cost, and any potential improvement in growth performance and digestibilities of nutrients should offset the increased operating and capital costs related to the extruder/expander technology over mash or pelleting processes in pigs.

Synthesis of Needle-like Aragonite from Limestone without Calcinations in the Presence of Magnesium Sulfate

  • Hu, Zeshan;Shao, Minghao;Cai, Qiang;Jiao, Zhaojie;Zhong, Chenhua;Deng, Yulin
    • Advanced Composite Materials
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    • 제18권2호
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    • pp.187-195
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    • 2009
  • Much attention has been paid to the processing of inorganic whisker, especially calcium carbonate whisker, which can be used as reinforcement materials of polymer composite due to its low price. Unfortunately, the present synthesis technique of calcium carbonate whisker starts from calcinations of limestone, which involves high energy consumption and furthermore is a highly environment polluting reaction. In this report, needle-like aragonite was synthesized with a reversible solution reaction from limestone without calcination. Optical microscopy, scanning electron microscopy (SEM) and X-ray diffraction (XRD) techniques were used to characterize the morphology and crystal structure of intermediates as well as that of the product, aragonite. GCC (grinding calcium carbonate) powder was dissolved in an aqueous solution of magnesium sulfate with reflux and air flush. EDTA titration was used to evaluate reaction rate of the dissolution. A kinetics equation of the dissolution reaction was constructed, which displayed second-order kinetics with respect to the concentration of magnesium sulfate. A rate constant of $0.0015\;l^{-3}{\cdot}mol^{-1}{\cdot}h^{-1}$ was obtained. The dissolution reaction gave fiber-like magnesium hydroxide sulfate and gypsum crystal. Then needle-like aragonite with a length of $9.13\;{\pm}\;1.02\;{\mu}m$ and an aspect ratio of $5.64\;{\pm}\;1.37$ was synthesized from the dissolution product with $CO_2$ bubbling at $70^{\circ}C$.

다양한 바이오매스의 분쇄도 실험을 통한 미분탄 화력발전 적용가능성 연구 (Applicability of Various Biomasses to Pulverized Coal Power Plants in Terms of their Grindability)

  • 강별;이용운;류창국;양원
    • 청정기술
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    • 제23권1호
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    • pp.73-79
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    • 2017
  • 기후 변화 대응을 위한 온실가스 감축 측면에서, 석탄화력발전소에서 바이오매스 사용량은 계속하여 증가되어 왔다. 파리 협정 이후 온실가스 감축 목표치가 더욱 구체화되면서 바이오매스 사용은 급격히 더 많아질 것으로 예상된다. 미분탄 석탄 화력발전에서 바이오매스 혼소시 가장 큰 문제점 중 하나는 바이오매스의 미분성이 석탄에 비해 훨씬 낮다는 것으로, 이를 해결하기 위해 가장 먼저 바이오매스의 미분성 측정 방법을 확립하는 작업이 필요하다. 석탄의 경우 HGI (hardgrove grindability index)측정 장치를 통해 분쇄도 측정이 가능하여 이를 표준으로 삼고 있지만, 바이오매스의 경우 표준 측정 방법이 확립되어있지 않다. 본 연구에서는 볼 밀과 입자 크기별 분포량을 이용한 석탄과 바이오매스의 분쇄 실험을 진행하였다. 실험에는 석탄 1종과 바이오매스 6종을 사용하였다. 분쇄시간에 따른 입자 분포량을 비교하고, $75{\mu}m$ 이하 입자 분포량으로 분쇄도를 평가하였다. 실험결과 반탄화 바이오매스 TBC (torrefied biomass chip)와 TWP (torrefied wood chip)는 발전용 사용적합 기준에 대해 대략적으로 70%의 값을 나타냈다. 다른 바이오매스들의 경우 반탄화 바이오매스와 비교했을 때 분쇄성이 훨씬 더 낮은 결과를 보였다. TBC와 TWP는 수분이 감소하고 섬유질 구조가 분해되는 반탄화 과정을 통해 분쇄가 향상되었다. 또한 분쇄도가 높은 반탄화 바이오매스가 소모전력이 낮게 측정되었다. 본 연구를 통해 바이오매스의 석탄화력발전 적용을 위한 표준화 작업의 기초 자료들을 확보할 수 있다.

국내 쌀 가공식품의 개발현황과 당면과제 (Current Status and Recent Subjects of Rice Products Development in Korea)

  • 금준석
    • 한국식품저장유통학회:학술대회논문집
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    • 한국식품저장유통학회 2002년도 창립 10주년 기념 국제학술심포지움
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    • pp.109-119
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    • 2002
  • Rice production in Korea began to rise significantly after 1970. Rice is the dominant food in Korea and most of the rice production (about 95%) is consumed as cooked rice. it provides over 4,000Kj of energy per capita per day. Apparent rice availability in 2000, 93.6Kg of milled rice per person annually. The non-allergenic character of rice offers a sound basis for development of products for markets for all age groups. Whole grains are washed rice, coated rice, enriched rice in Korea. Utilization of rice as food can be categorized three categories in Korea; direct food use, processed foods, and brewing. Rice for direct consumption include regular whole grain, precooked rice, brown rice and specialty products such as aseptic cooked rice, retort cooked rice and rice burger. Rice used for processed foods includes that for cereal, soup, baby food, snack, cake, noodle, brown rice tea, and minor unclassified uses. Rice use for brewing is for the production of fermented rice wine. The use of rice for direct food is by for the greatest of the three uses. Although direct food accounts for the largest domestic consumption, a significant quantity of rice is used in processed products. The use of rice by-products as human food should not be over looked. Utilization of by products(rice germ, rice bran) requires a specialized technology. Typical type of rice is black rice. When cooked, black rice gives a black color to cooked rice. Glutinous rice performs specific functions in several commercial products such as dessert, gravis, cake and snack. Rice starch production is quite limited because of the high cost of making of starch. Rice processed products in Korea are occupied small parts of total rice production compared to Japan. Rice cake (Garadog) is the principal from of rice product consumed in Korea. Rice cake and snack is usually prepared from non-glutinous milled by washing, grinding, steaming, cooling and packaging. Rice cake will be continued to be a major rice product in Korea. Rice products represent a means to study variety differences in rice grain quality, since the processing magnifies differences not normally detected from more boiling. Recently, rice processing companies in Korea are about 400 ones which uses rice about 160,000tons. New rice processed products and modified traditional products must be developed and diversified with high quality and processing properties of rice processed products are improved.

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