• 제목/요약/키워드: Grinding Wheel Condition

검색결과 66건 처리시간 0.025초

연삭조건 변화에 따른 가공물의 온도 분포 (Temperature Distribution of Workpiece Varying with Grinding Condition)

  • 하만경;곽재섭;곽태경
    • 한국정밀공학회지
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    • 제19권9호
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    • pp.59-65
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    • 2002
  • Grinding temperature between a grinding wheel and a workpiece surface, rising rapidly during a machining operation, has bad effects on a surface integrity such as the burning, the residual stress and the crack. In this study, the temperature distribution was obtained briefly by the finite element method and the grinding temperature of a workpiece varying with the grinding condition was measured experimentally. For obtaining the grinding temperature, a thermocouple method was applied. Three thermocouples were inserted in a surface of each workpiece. Changed grinding conditions were the depth of cuts, the feedrate, the dry and wet grinding, the up and down grinding and the number of pieces.

CBN 숫돌에 의한 측면연삭가공에 관한 연구 (A Study on the Side-Cut Grinding using the CBN Wheels)

  • 이충석;김창수;박원규;이종찬;최환
    • 한국기계가공학회지
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    • 제11권3호
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    • pp.98-103
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    • 2012
  • One of the problems in the grinding process using the machining center(MC) with a small diametric wheels is machining error due to decrease of the quill diameter. In this thesis, side-cut grinding is performed with a vitrified bonded CBN wheel on the machining center to establish the basis of the grinding using MC. The grinding force and machining error are investigated experimentally for the change of the machining condition. It is possible to estimate the machining performance by the ratio of the setting depth of cut and actual depth of cut. In addition, the relation between normal grinding force and machining error is presented by the experimental formula.

내열 Al합금 본드 다이아몬드 휠의 제조 및 연삭성 (The Fabrication and Grindability of Diamond Wheel Bonded with Heat Resistance Aluminum Alloy)

  • 최성국
    • 한국분말재료학회지
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    • 제2권2호
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    • pp.142-148
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    • 1995
  • 2219 aluminum alloy bonded diamond wheels containing intermetallic compounds were fabricated by powder metallurgy method. Nickel and titanium were added in aluminum matrix piece. The hot pressing condition was $600^{\circ}C$ and 20 Mpa in the furnace of the electric resistance type. The mechanical properties and grinding tests were carried out to confirm the wheel performance. Aluminum oxide ceramics were chosen for use in the grinding tests. The test proved that the heat resistance 2219 aluminum bonded diamond wheel containing 15 wt% nickel and 15 wt% titanium respectively showed the best performance.

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다구치 방법을 이용한 지르코니아 세라믹스 페룰의 연삭 가공 특성 평가 (Evaluation of Grinding Machining Characteristics of $ZrO_2$ Ferrule Using the Taguchi Method)

  • 김기환;최영재;홍원표;이석우;최헌종
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.516-519
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    • 2004
  • As the optical communication industry is developed, the demand of optical communication part is increasing. ZrO$_2$ ceramic ferrule is very important part which can determines the transmission efficiency and information quality to connect the optical fibers. In general ZrO$_2$ ceramic ferrule is manufactured by grinding process because the demands precision is very high. And the co-axle grinding process of ZrO$_2$ ceramic ferrule is to make its concentricity all of uniform before centerless grinding. This paper deals with the analysis of the process parameters such as grinding wheel speed, grinding feedrate and regulating wheel speed as influential factors, on the concentricity and surface finish developed based on Taguchi's experimental design methods. Taguchi s tools such as orthogonal array, signal-to-noise ratio, factor effect analysis, etc. have been used for this purpose optimal condition has been found out. Thus, if possible be finding highly efficient and quality grinding conditions.

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원통 플런지 연삭시 연삭력에 관한 실험적연구 (Monitoring of Grinding Force in Plunge Grinding Process)

  • 박종판;박철우;이상조
    • 대한기계학회논문집A
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    • 제23권6호
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    • pp.881-894
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    • 1999
  • Cylindrical plunge grinding is widely used for final machining process of precision parts such as automobile, aircraft, measurement units. But in order to make parts which have high precision accuracy and high surface integrity, it is necessary to consider grinding characteristics due to accumulation phenomena of grinding wheel in plunge grinding process. In this study, in order to examine closely plunge grinding process, grinding power, grinding force, real depth of cut are monitored in transient state, steady state and spark out state. As the result, it is shown that grinding power and force are affected by dressing condition, depth of cut and speed ratio and that there exist threshold grinding force and it also affected by dressing condition. Also considered effects of grinding conditions on surface roughness and roundness of workpiece

퍼지 알고리즘을 이용한 평면연삭의 형상정도 향상에 관한 연구 (A Sutdy on Improvement of Geomeric Accuracy by using Fuzzy Algorithm in Surface Grinding)

  • 천우진;김남경;하만경;송지복
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.149-154
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    • 1993
  • In heavy grinding that is on of the high efficient grinding method, meaningful deformation is generated by high temperature. So, after machining, geomeric error generated od the workpiece. The most important factor on the geometric error is temperature difference between upper layer and lower layer (T $_{d}$) . Relations between Td and grinding condition and maximum geometric error and grinding condition are obtained by experiment. This relations are used in fuzzy algorithm for improvement geometric accuracy. The main results are follows : (1) The linear relation between maximum geometric error and grinding condition is ovtained by experiment. (2) The linear relation between maximum temperature difference between upper layer and lower layer and grinding condition is ovtained by experiment. (3) Control peth of wheel for improvement geometric accuracy is obtained by using the fuzzy algorithm.m.

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OrthoMTA 컴팩터의 크리프피드 CBN 연삭을 위한 드레싱 조건 연구 (Study on Dressing Conditions for Creep-feed in Cubic Boron Nitride Grinding of OrthoMTA Compacters)

  • 맹희영;백은표
    • 한국생산제조학회지
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    • 제23권1호
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    • pp.69-74
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    • 2014
  • An OrthoMTA compacter is made by machining a Ni-Ti alloy wire using tapered helix creep-feed grinding machines. This aim of this study is to find the optimal dressing conditions to sharpen the corner of a cubic boron nitride (CBN) wheel. On the basis of the results of various experiments, it is verified that the most important factors in dressing are the dressing depth and feeding method, whereas the feed rate has less importance for producing a smaller corner R value. The study also finds the optimum dressing depth to reduce the dressing time, a feeding speed and method to stabilize the machining, and the mesh grade for the CBN wheel to make the groove of the compacter deeper.

등속조인트의 공정설계 및 연삭에 관한 연구 (A study on grinding and process design of Constant Velocity)

  • 김우강;고준빈;변동해
    • 한국기계가공학회지
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    • 제9권4호
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    • pp.8-13
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    • 2010
  • The constant velocity internal grinding is a popular process for studying axle machine design and process in automobile industry. In this study, The program which gives the data of wheel size and truing diameter of ball groove is developed. As a result I obtained the data of grinding conditions makes good surface roughness get a grinding conditions. The grinding characteristics and conditions of constant velocity joint were investigated with respect to grinding feed, cutting depth, grinding time. At machine failure, the results were suddenly increased and the detailed surfaces were extremely obtained. Grinding condition was big more affected by grinding depth, grinding speed and grinding time.

내륜 연삭에 관한 연구 (A Study on Grinding for Inner Race)

  • 김우강;김건희
    • 한국기계가공학회지
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    • 제10권6호
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    • pp.46-49
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    • 2011
  • The grinding is a popular process for studying constant velocity joint and process in automobile industry. In this study, The study gives the data of wheel type and grinding of inner race is developed. As a result I obtained the data of grinding conditions makes good surface roughness get a grinding conditions. The grinding characteristics and conditions of inner race were investigated with respect to grinding feed, cutting depth, grinding time. The results were suddenly increased and the detailed surfaces were extremely obtained. Grinding condition was big more affected by grinding time, grinding speed and grinding depth.

Taguchi 기법을 이용한 형상오차 예측 및 최적조건 선정 (Geometric error Prediction and Grinding Condition Optimization using Taguchi Methods)

  • 지용주;이상진;곽재섭;하만경;전재억
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1583-1586
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    • 2005
  • Grinding process is different from other machining processes such as turning, milling and drilling because the cutting edges in a grinding wheel doesn't have uniformity and acts differently on the workpiece at each grinding. This study focus on predicting the geometric error produced during surface grinding and selecting an optimal grinding condition to reduce the geometric error. To achieve the aim, the Taguchi design of experiments was applied and the S/N ratios of each grinding was used for evaluating the results. The predicted quantities by the S/N ratios were compared with the experimental results.

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