• Title/Summary/Keyword: Grinding Energy Density

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A Study on the Optimization of Grinding Energy Density for a Non-linear Grinding System with Dual Time Delay (이중 시간지연을 가지는 비선형 연삭기의 가공 에너지 밀도 최적화 연구)

  • Jung, Jeehyun;Kim, Pilkee;Lee, Jung-In;Lee, Sooyoung;Lee, Jong-Hang;Kim, Kyung-Dong;Seok, Jongwon
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.5
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    • pp.493-498
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    • 2013
  • The present study treats the optimization process for a non-linear grinding system with dual time delay, mainly from the energetic viewpoint. To this end, the stability of the grinding system is investigated first with regard to the grinding wheel rotation speed. The concept of grinding energy density is newly proposed as the primary figure of merit and this quantity is evaluated at various stable and limit cycle conditions. The computational results show that simple monotonic trend in energy density is observed under stable conditions, whilst rather complicated behaviors can appear when the conditions are associated with limit cycle oscillations. Finally, the relations between the vibration amplitude and the energy density and their implications on the engineering decision/compromise are discussed.

Grinding Characteristics of Diamond Burs in Dentistry (AE에 의한 치과용 다이아몬드 버의 연삭가공 특성)

  • 이근상;임영호;권동호;소의열
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.3
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    • pp.76-82
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    • 1999
  • This study was carried out to verify finding performance of dental diamond bur and investigate the possibility of AE application in density field. Work pieces were made of acryl and bovine respectively for the experiments in this study. Grinding test was conducted to get the data of grinding resistance and specific finding energy of low different types of diamond bur by using tool dynamometer. AE signal was acquired to verify grinding process in the AE measuring system. AErms value was increased as the grinding velocity and depth were increasing, but it decreased as the feed rate was increasing. The case of the small value of AE signal is due to abnormal grinding in D type diamond bur. By analyzing AErms start and finish time of grinding working, abnormal grinding state can be confined. Abnormal state can be found through the behavior of AE signal in the finding working. As a result, it is expected that forecast of abnormal state is possible using AE equipments under real time process.

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Development of Corrosion Rust Removing Unit for Small Ship Propeller (소형선박용 프로펠러의 부식 녹 제거장치 개발)

  • Kim, Gui-Shik;Han, Se-Woong;Hyun, Chang-Hae
    • Journal of Ocean Engineering and Technology
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    • v.19 no.6 s.67
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    • pp.72-77
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    • 2005
  • The materials used in a ship screw propeller are commonly made with brass. The seawater corrosion and seawater cavitation of the screw propeller reduces the propulsive performance of the ship. In screw manufacturing, the corrosion rust of the screw propeller is removed through a hand grinding method. The grinding process produces dust of the heavy metals from the brass. The dust creates a poor working environment that is harmful to the health of the workers. An automatic corrosionrust removing apparatus, using a blasting method, was developed for the improvement of screw polishing conditions and its working environment. The performance of this apparatus was investigated by surface roughness, weight loss rate, hardness, electrochemical corrosion resistance, and cavitation erosion, after removing of the corrosion rust under various blasting conditions. Two medias of alumina and emery were used in this experiment. The surface roughness and hardness of the screw were improved by this apparatus. The electrochemical corrosion potential (Ecorr) and current density (Icorr) were measured by the dynamic polarization method, using a potentiostat,under the conditions of surface polishing with grinding, blasting, wire brushing, and fine sand papering. The test results prove that the new corrosion rust-removing apparatus improves the surface performance of a screw propeller.

Effect of Dry Grinding of Laterite on the Extraction of Nickel and Cobalt (라테라이트광의 건식분쇄가 니켈 및 코발트의 침출에 미치는 영향)

  • Kim, Wan-Tae;Choi, Do-Young;Kim, Sang-Bae
    • Journal of the Mineralogical Society of Korea
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    • v.23 no.3
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    • pp.227-234
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    • 2010
  • We investigated the effect of dry grinding of laterite on the extraction of nickel and cobalt. The major chemical compositions of the sample for this work were $SiO_2$, $Fe_2O_3$ and MgO. The sample contained 0.81% Ni and 0.02% Co. The major minerals of the sample were lizardite and quartz with minor amounts of forsterite and enstatite. The mean particle size, specific surface area and density of the ground sample decreased with increasing grinding time, while the amorphization of lizardite increased as identified by XRD analysis. The grinding enabled the extraction ratio of Ni and Co to increase by the breakdown of Mg-OH bonding in the lizardite structure. However, physical properties of quartz were not changed by grinding. The extraction ratio of Ni and Co increased with increasing grinding time. Approximately 80% of Ni and Co were extracted regardless of the kind of acid solutions when the sample was ground for 60 minutes.

Effects of The Torrefaction Process on The Fuel Characteristics Larix kaempferi C

  • Lee, Jaejung;Ahn, Byoung Jun;Kim, Eun-Ji
    • Journal of the Korean Wood Science and Technology
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    • v.43 no.2
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    • pp.196-205
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    • 2015
  • The aim of this study was to evaluate the fuel characteristics of thermally treated wood chips of the Larix kaempferi C. As torrefaction temperature was increased ($200^{\circ}C$ to $300^{\circ}C$), the carbon content, calorific value, and mass loss of torrefied wood chips increased significantly. The torrefied wood chips were shown to have hydrophobic properties even when only treated by mild torrefaction. The energy required to grind torrefied wood chips was reduced by the torrefaction process. Different sizes of wood chips were used in this study; however, this produced almost no difference in the fuel characteristics of processed Larix kaempferi C, except in the distribution of ground wood particles. Similar results were observed when the wood chips were torrefied for different lengths of time (15 min to 60 min) at a constant temperature. Torrefaction was shown to have positive effects on the fuel characteristics of Larix kaempferi C, including improved energy density, storage, and grindability.

Development of Microbubble Flotation Technique for the Production of High Grade Coal (Microbubble Flotation에 의한 고품위(高品位) 석탄생산(石炭生産) 기술(技術) 개발(開發))

  • Han, Oh-Hyung;Park, Sin-Woong;Kim, Byoung-Gon
    • Resources Recycling
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    • v.21 no.4
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    • pp.44-52
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    • 2012
  • The purpose of this study is to confirm the possibility of obtaining high grade coal from fixed carbon 20.68% coal. Also, the mineralogical, physical/chemical and liberation characteristics was found with the aim of decrease in ash amount, during the pre-processing of clean coal technology. In this study, batch flotation and microbubble column flotation that was appropriate for the processing of fine particles was used with the variation in kinds and quantity of frother, collector and depressant. Also grinding time, air flow rate and feeding rates were examined. As a result of batch flotation, using pulp density 20%, collector DMU-101+dodecyl amine(100 mL/ton), frother pine oil (200 mL/ton), depressant sodium silicate(1 kg/ton), obtained the result of ash rejection 81.55% and combustible recovery 70.23%. In result of microbubble column flotation, the result was ash rejection 83.85% and combustible recovery 70.42% under the condition of pulp density 5%, grinding time 5 min. collector DMU-101+DDA(100 mL/ton), frother AF65(5.4 L/ton), depressant SMP(3.5 kg/ton), wash water(360 mL/min.) and air flow rate(1,197 mL/min.).

Spark Plasma Sintering and Ultra-Precision Machining Characteristics of SiC

  • Son, Hyeon-Taek;Kim, Dae-Guen;Park, Soon-Sub;Lee, Jong-Hyeon
    • Korean Journal of Materials Research
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    • v.20 no.11
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    • pp.559-569
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    • 2010
  • The liquid-phase sintering method was used to prepare a glass lens forming core composed of SiC-$Al_2O_3-Y_2O_3$. Spark plasma sintering was used to obtain dense sintered bodies. The sintering characteristics of different SiC sources and compositions of additives were studied. Results revealed that, owing to its initial larger surface area, $\alpha$-SiC offers sinterability that is superior to that of $\beta$-SiC. A maximum density of $3.32\;g/cm^3$ (theoretical density [TD] of 99.7%) was obtained in $\alpha$-SiC-10 wt% ($6Al_2O_3-4Y_2O_3$) sintered at $1850^{\circ}C$ without high-energy ball milling. The maximum hardness and compression stress of the sintered body reached 2870 Hv and 1110 MPa, respectively. The optimum ultra-precision machining parameters were a grinding speed of 1243 m/min, work spindle rotation rate of 100 rpm, feed rate of 0.5 mm/min, and depth of cut of $0.2\;{\mu}m$. The surface roughnesses of the thus prepared final products were Ra = 4.3 nm and Rt = 55.3 nm for the aspheric lens forming core and Ra = 4.4 nm and Rt = 41.9 for the spherical lens forming core. These values were found to be sufficiently low, and the cores showed good compatibility between SiC and the diamond-like carbon (DLC) coating material. Thus, these glass lens forming cores have great potential for application in the lens industry.

The Leaching of Gold-silver from Refractory Gold Concentrate by Chlorine-hypochlorite Solution (염소-차아염소산 용액에 의한 저항성 금 정광으로부터 Gold-silver 용출)

  • Cho, Kang-Hee;Kim, Bong-Ju;Oh, Su-Ji;Choi, Seoung-Hwan;Choi, Nag-Choul;Park, Cheon-Young
    • Journal of the Mineralogical Society of Korea
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    • v.25 no.3
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    • pp.123-130
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    • 2012
  • Leaching experiments of gold and silver from roasted concentrate were carried out using a chlorine-hypochlorite solution. The leaching rate of gold was 75% at 1.5:1 ratio of chlorine and hypochlorite and increased to 81% with adding 1 M NaCl. However, at 1% pulp density and at $65^{\circ}C$, the leaching rates of Au were close to 100%. XRD analysis identified quartz in the solid residues after digestion of roasted concentrate with aqua regia or chlorine-hypochloride leaching solution. This suggests that the gold may not be leached out of the quartz in aqua regia or chlorine-hypochlorite solution. In order to leach the gold from the quartz, the concentrate will have to be pre-treated through ultra-fine grinding or treated with stronger oxidative agents.

The Survey on Froth Floatation of Low Grade Copper Ore from the Australia (호주산 저품위 동광의 부유선별에 관한 특성조사)

  • Kim, Joon Soo;Kim, Woo Jin;Hwang, Ha;Kim, Myong Jun;Kim, Wantae
    • Resources Recycling
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    • v.25 no.6
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    • pp.98-104
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    • 2016
  • The purpose of this study is to obtain an optimum condition of the concentrate by floatation using Australian low grade copper ore of suitable particle size by crushing, grinding and sizing. The effect of the dosage of collector, activator, depressant and change of acidity on the floatation was investigated. The floatation conditions comprising of pH 9.0 acidity, 500g/t $CuSO_4{\cdot}5H_2O$ activator, 500g/t K.E.X. collector, 1500g/t $Na_2SO_3$ depressant and 25wt.% plup density were optimized. Grade and recovery of copper in the concentrate obtained by froth floatation under optimum conditions were 4wt.% and 65wt.% respectively.