• 제목/요약/키워드: Grinder

검색결과 128건 처리시간 0.02초

나사연삭기 회전전달 및 테이블 이송오차 평가에 관한 연구 (A Study on the Evalution of Rotational and Linear Movement Error in Thread Grinder)

  • 박철우;윤영식;이상조
    • 한국정밀공학회지
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    • 제13권1호
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    • pp.45-52
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    • 1996
  • It is one of the important causes that the precision of the thread grinder decide the machining errors of the ball screw. The approach described in this study demonstrates how the dominant causes of the inaccuracies in thread grinding system can be determined. To evaluate the machining error of thread grinder, rotary encoder is allocated to spindle shaft and master screw for measuring the rotational transfer error between spindle shaft and master screw and the laser measuring system is used for checking the movement error.

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사용실태조사를 통해서 본 탁상연삭작업의 안전문제 (A Study Investigation on the Grinding Safety of Bench Grinder)

  • 이윤호;이종찬
    • 한국안전학회지
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    • 제11권2호
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    • pp.136-142
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    • 1996
  • In this paper the safety problems of bench grinder have been reported. The safety status of bench grinders in 169 companies in Kyungbuk province was investigated. It was found that the two most important safety problems are the improper installations of workrests and the use of side (instead of front) of the grinding wheels.

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Severity of grinder injuries and related factors compared with other high-rotation cutting tool injuries: a multicenter retrospective study from 2011 to 2018

  • Juni Song;Yang Bin Jeon;Jae Ho Jang;Jin Seong Cho;Jae Yeon Choi;Woo Sung Choi
    • Journal of Trauma and Injury
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    • 제36권1호
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    • pp.32-38
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    • 2023
  • Purpose: This study aimed to identify the characteristics of patients injured by high-rotation cutting tools and the factors related to the severity of their injuries. Methods: Adult patients (≥18 years), who presented to the emergency department (ED) after a high-rotation cutting tool injury and who were registered in the Korean Emergency Department-based Injury In-Depth Surveillance (2011-2018) database, were included. Patients' demographic characteristics, injury-related factors, and Injury Severity Scores were collected. All included cases were categorized into two groups according to the tool that caused the injury: grinder versus nongrinder. The characteristics of the two groups were compared, and the factors associated with the severity of injuries were investigated. Results: Among 8,697 ED visits, 4,603 patients had been using a grinder and 4,094 had been using a nongrinder tool. The most frequently injured body part while using a grinder was the hand (46.4%), followed by the head (23.0%). While using a nongrinder tool, the most frequently injured body part was also the hand (64.0%), followed by the lower leg (11.4%). The odds of a severe injury were affected by patient age (odds ratio [OR], 1.024; 95% confidence interval [CI], 1.020-1.028) and using a grinder (OR, 2.073; 95% CI, 1.877-2.290). The odds of a severe injury using a grinder were higher in arm injuries (OR, 1.60; 95% CI, 1.40-1.83) and multiple-part injuries (OR, 1.998; 95% CI, 1.639-2.437). The odds of a severe injury using a grinder were lower for head injuries (OR, 0.481; 95% CI, 0.297-0.781). Conclusions: Injuries from grinders were more likely to affect the head and neck than nongrinder injuries, despite the lower severity. The current lack of regulations on grinders in occupational safety and health standards warrants relevant legislation and the development of applicable safety equipment.

페룰가공용 무심연삭기 이송계 개발 (A Study on the Feeding System of Centerless Grinder for Machining the Ferrule)

  • 박천홍;황주호;조순주
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.65-69
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    • 2002
  • In order to practicalize high precision centerless grinder for machining the ferrule, its feeding system is designed and tested. For satisfying the desired diametric tolerance and cylindricity of the ferrule, the feeding system is designed to have relatively high axial stiffness of 600 N/$\mu\textrm{m}$, high angular motion accuracy of 0.5 arcsec/mm in yaw direction and minimum resolution of 0.05 $\mu\textrm{m}$. A prototype of feeding system is built up with hydrostatic guideway and ballscrew. A linear scale with 0.05 $\mu\textrm{m}$ of resolution is used for position feedback. Experimental results show that the feeding system has the infinity of axial stiffness within the range of 1000 N and 0.3 arcsec/mm of yawing error. Also the feeding system shows obvious step response against 0.05 $\mu\textrm{m}$/step command without the lost motion or backlash. Although the vertical stiffness is reduced to 440 N/$\mu\textrm{m}$ by the elastic deformation of rail, it is good enough to use for machining the ferrule. From above, it is confirmed that the feeding system is applicable to centerless grinder for machining the ferrule.

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연마로봇의 교시기반 제어에 의한 성능개선 (Performance Improvement based on the Teaching Control for Sweeping Robot)

  • 진태석
    • 한국정보통신학회논문지
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    • 제18권7호
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    • pp.1525-1530
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    • 2014
  • 본 논문은 산업용 로봇을 위한 힘 피드백 제어 기반의 연마면의 보정과 작업자의 감각을 기반으로 한 정확한 연마면 작업을 대체하기 위한 교시방법을 적용한 연마 결과를 제시하였다. 교시방법은 연마작업의 위치, 경로, 반응에 대한 정밀도 개선을 위해서 연마로봇에 적용하였다. 힘 센서 기반의 교시방법에 의해 연마가 가능한 선박용 연마로봇을 제시하였고, 힘 센서에 의한 교시방법을 연마로봇에 적용하여 실험한 결과를 제시함으로써 그 유효성을 검증하였다. 또한, 로봇교시 포인터의 수를 줄이기 위하여 가공면의 특이점들만을 이용하여 곡면 가공이 가능하도록 로봇 궤적을 생성하는 방안을 제시하여 실험결과를 제시하였다.

사이클론을 활용한 경량.저소음 진공집진 스탠딩 그라인더의 성능개선에 관한 연구 (A Study on Performance Improvement of Light and Low-Noisy Standing Grinder with Vacuum Dust Collection Using a Cyclone Separator)

  • 노태정
    • 한국산학기술학회논문지
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    • 제12권11호
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    • pp.4732-4737
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    • 2011
  • 진공집진 스탠딩 그라인더는 그라인딩을 하면서 동시에 발생하는 분진을 집진하는 것으로서, 산업현장에서 도장하기 전에 도장 표면이나 용접 후 비드 부위를 깨끗하게 하기 위하여 필요하다. 최근에 스탠딩 그라인더는 연마 및 분진집진 용량이 커졌으나 반면에 발생소음이 적고 컴팩트하고 포터블화하는 추세이다. 이러한 연마와 집진 성능이 증가함에 따라서 소음과 중량이 중요한 문제로 야기된다. 이러한 문제를 해결하기 위하여 효율적인 사이클론을 Ansys-CFX에 의하여 해석하여 설계하고 실험을 거쳐서 개발되었으며, 그 결과, 그라인더부의 중량은 5.9kg로서 작업자가 충분히 들고 작업을 할 수 있으며, 개발 제품의 소음은 69.9dB(A)로서 좋은 결과를 얻었다.

회귀분석을 이용한 소형 유니버셜 모터의 진동해석 (Vibration Analysis of Small Universial Motor by Regression Analysis)

  • 차원준;최연선
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2002년도 추계학술대회논문집
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    • pp.86-91
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    • 2002
  • The regression analysis in the six sigma process is used to reduce the vibration of an electric grinder. The vibration characteristics and the contribution of each part to overall vibration of the electric grinder is investigated through various vibration measurements and frequency analysis for the assembled and disassembled one. Then the application of the regression analysis finds out that the rotating components of the armature have more severe contributions to the overall vibration than the frequency components of the fan or the gear part, which is decided with higher value of the coefficient of determination. The unbalance and looseness of the armature and the fan are tested again by the regression analysis in order to decide how much unbalance or looseness should be reduced for the predetermined goal of vibration level of the electric grinder. These results show that the regression analysis can be a valuable tool in production line to decide where and how much faults needs to be adjusted for the reduction of vibration and noise.

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주물의 디버링(Deburring) 로봇에 관한 연구(PID유량제어에 의한 그라인디의 목표궤도제어) (Robotic Deburring for Casting(TRajectory Control of Grinder by PID Flow Rate Control)

  • 강순동;허만조;원경;횡천융일
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 춘계학술대회논문집
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    • pp.131-144
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    • 1995
  • This paper presetns modifications of a hydraulic shovel to robotize, and we derive a dynamic model of the hydraulic shovel arms,and hydraulic analysis are discussed . Then , our purpose is making to imitate a target railroad line of the grinder position by the PID control. Moreover, to determine the gains of the PId controller, we referenced the Ziegler and Nichols' method. In this paper, we demonstrated that the PID control is available for system. These results indicated the possibility of practical use fo the deburring robot with the hydraulic shovel.

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