• Title/Summary/Keyword: Gravure Printing

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Effect of PVP(polyvinylpyrrolidone) on the Ag Nano Ink Property for Reverse Offset Printing (PVP(polyvinylpyrrolidone)가 리버스 오프셋용 은 나노 잉크 물성에 미치는 영향)

  • Han, Hyun-Suk;Kwak, Sun-Woo;Kim, Bong-Min;Lee, Taik-Min;Kim, Sang-Ho;Kim, In-Young
    • Korean Journal of Materials Research
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    • v.22 no.9
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    • pp.476-481
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    • 2012
  • Among the various roll-to-roll printing technologies such as gravure, gravure-offset, and reverse offset printing, reverse offset printing has the advantage of fine patterning, with less than 5 ${\mu}m$ line width. However, it involves complex processes, consisting of 1) the coating process, 2) the off process, 3) the patterning process, and 4) the set process of the ink. Each process demands various ink properties, including viscosity, surface tension, stickiness, and adhesion with substrate or clich$\acute{e}$; these properties are critical factors for the printing quality of fine patterning. In this study, Ag nano ink was developed for reverse offset printing and the effect of polyvinylpyrrolidone(PVP), used as a capping agent of Ag nano particles, on the printing quality was investigated. Ag nano particles with a diameter of ~60 nm were synthesized using the conventional polyol synthesis process. Ethanol and ethylene glycol monopropyl ether(EGPE) were used together as the main solvent in order to control the drying and absorption of the solvents during the printing process. The rheological behavior, especially ink adhesion and stickiness, was controlled with washing processes that have an effect on the offset process and that played a critical role in the fine patterning. The electrical and thermal behaviors were analyzed according to the content of PVP in the Ag ink. Finally, an Ag mesh pattern with a line width of 10 ${\mu}m$ was printed using reverse offset printing; this printing showed an electrical resistivity of 36 ${\mu}{\Omega}{\cdot}cm$ after sintering at $200^{\circ}C$.

Design for the Coated Layer suitable with Conductivity Ink for RFID(II) -Effect of coated weight and calender pressure on coated paper- (RFID용 전도성 잉크에 적합한 도공층 설계 (제2보) -도공량과 캘린더 압력에 따른 도공지의 변화-)

  • Jung, Hae-Sung;Cho, Byoung-Uk;Kim, Chang-Kuen;Lee, Yong-Kyu
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.43 no.3
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    • pp.30-34
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    • 2011
  • This study was carried out in order to evaluate the effect of coated weight and calender pressure on conductivity of printed RFID tags. The printed RFID tags have been manufactured with gravure printing and it has been well known that the efficiency of printed RFID tags is influenced by surface properties of substrate. In this study, coated paper was prepared with four different coated weight and three different calender pressure. After printing conductivity ink on coated paper, surface resistance was measured to evaluate the efficiency of the printed RFID tag. It was found that, with increasing of coated weight and calender pressure, the paper gloss, smoothness, brightness and gravure printability were improved while the surface resistance of the printed RFID tag was decreased.

Development of Highly Durable Retroreflective Coating with Gravure Chemical Printing (그라비아 케미칼 프린팅 기술을 이용한 고내구성 재귀반사 코팅 직물 제조연구)

  • Sung Yong Yang;Bo Min Kim;Hyeji Park;Gyu Hwan Kim;Jaehyeung Park
    • Textile Coloration and Finishing
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    • v.35 no.2
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    • pp.98-106
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    • 2023
  • The recent surge in night walkers and pedestrian traffic accidents has led to an increased interest in retro-reflection-based products, leading to several studies on retro-reflection. Nonetheless, achieving high durability and dispersibility of retro-reflective glass beads in viscous polyurethane coating resin remains challenging. To address this issue, this study conduct to functionalize the surface of glass beads for covalent conjugation to coating resin to enhance their dispersibility and durability in the coating resin. The study evaluated the dispersibility, chemical composition, and retro-reflection properties of the functionalized glass beads and coating resin. The results showed that the functionalized glass beads conjugated to the polyurethane coating resin and exhibited excellent dispersibility, high durability, and maintained retro-reflection efficiency.

Distortion of Printed Patterns in Printed Electronics (전자 인쇄에서의 인쇄 패턴 왜곡)

  • Kim, Chung-Hwan;Lee, Taik-Min;Kim, Dong-Soo;Choi, Byung-Oh
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.8 s.197
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    • pp.74-80
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    • 2007
  • The distortion of printed pattern is frequently observed in gravure offset printing process, which can be a serious problem in printing process for printed electronics. The mechanism of pattern distortion is studied and the factors which affect the amount and shape of distortion are found using FEM. The amount and shape of distortion is influenced by material properties of the roller, thickness of roller, applied load, and so on. As the printing pressure increases and Possion ratio increases, the degree of the image distortion increases. And the increase of the thickness of rubber roller brings a large distortion of image, too. In some cases, the distortion of printed pattern can reach a few hundred micromillimeters. The comparison of the experiment result and the simulation result shows good agreement in their quantitative tendency.

Analysis of tension properties at roll changing process of a high speed printing machine (고속인쇄기 롤 교체과정의 장력특성 해석)

  • Lee B.J.;Kim S.H.;Kang C.G.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.281-282
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    • 2006
  • Tension control performance is very important in high-speed printing machine. One of the major factors that effect to tension control performance is the process of roll changing. Even if the turret arm moves during roll changing process and the span length of the unwinding system varies, it is customary to neglect it in motion and tension control and to consider it as a disturbance. In this paper, its effect is modeled nonlinearly and compared with linear model, and an effect of an infeeder dancer is analyzed under the condition with no unwinder dancer. We verify the performance of the proposed method via simulation in the high-speed printing machine.

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A Treatment of Low-leveled High-volume VOCs Emitted from Printing Process Using Concentrator with Zeolite Adsorptive Honey Rotor and Catalytic Combustion System (제올라이트 흡착농축 및 촉매연소를 이용한 인쇄공정에서 발생되는 저농도 대풍량 VOCs 가스 제거)

  • Park, Chan-Gyu;Yoo, Nam-Jong;Choi, Bo-Kyung;Ko, Kwang-Baik
    • Journal of Environmental Science International
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    • v.18 no.3
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    • pp.283-288
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    • 2009
  • This is a study on the volatile organic compounds(VOCs) concentrator with zeolite adsorptive honey rotor and catalytic combustion system for abating VOCs emitted from printing industry. VOCs emitted from the printing industry is mainly caused by organic solvent of printing ink. The content of organic solvents in printing ink varies from 40% to 75% and its content in the gravure ink is higher than that in any other ink. The average concentrations of each VOCs are 139 ppm for toluene, 152.1 ppm for MEK, 256.9 ppm for methanol and 42.9 ppm for isopropyl alcohol. We used zeolite honeycomb for absorbent of VOCs concentrator and palladium for catalyst combustion system. This system abated over 96% of emitted total VOCs, 98% of toluene, 100% of MEK, 92% of methanol and, 100% of isopropyl alcohol. It is concluded that the low-leveled high-volume VOCs emitted from printing process were removed almost by concentrator with zeolite adsorptive honey rotor and catalytic combustion system.

The analysis of film flow around rotating roller partially immersed in ink (잉크에 부분적으로 잠겨 회전하는 롤 주위의 액막 유동 해석)

  • Yu, Seung-Hwan;Kang, Soo-Jin;Lee, Kwan-Soo
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2279-2284
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    • 2007
  • This study is intended to analyze the effect of thin ink-film thickness around rotating printing roll on the printing quality in the gravure printing process which is used for making electronics circuit like a RFID tag with a conductive ink. The present work numerically estimates the film thickness around rotating roller partially immersed in ink, for which the volume of fluid (VOF) method was adopted to figure out the film formation process around rotating roller. Parameter studies were performed to compare the effect of ink viscosity, surface tension, roller rotating speed, immersed angle on the film thickness. The result indicates that the film thickness has a strong dependency on the fluid viscosity, while the surface tension has negligible effect.

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