• Title/Summary/Keyword: Grain Boundary Crack

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HAZ Crack Growth Behavior of Cr-Mo Steel at Elevated Temperature (Cr-Mo강 용접열영향부에서의 고온 균열성장거동 연구)

  • 윤기봉;신규인;정용근;이해무
    • Proceedings of the KWS Conference
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    • 1997.05a
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    • pp.65-68
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    • 1997
  • Fracture behavior of ex-serviced 1Cr-0.5Mo steel was measured at room(24$^{\circ}C$) and elevated(538$^{\circ}C$) temperature and compared with that measured with virgin 1Cr-0.5Mo steel. Compact C(T) specimens were machined from the base and welded test materials. In case of the C(T) specimens of the weld, fatigue precrack was introduced along the fusion line so that a crack growth should occur along the region of heat affected zone. It was observed that the J-R curve of the serviced material was significantly lower than that of the virgin material at room temperature. Brittle fracture was observed in the serviced material. On the other hand at elevated temperature no noticeable difference was found between the J-R curves of the virgin and the serviced material. The measured J-R curves were also compared with those of the 1.25Cr-0.5Mo steel from other literatures. Optical microscopy and SEM examination of the serviced material reveal the carbide in/along the grain boundary which shows material degradation due to long-term usage.

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Hot Cracking Susceptibility in Welds of High Strength Al Alloys by Using DCSP-GTAW (DCSP-GTAW에 의한 고력 Al합금의 고온균열감수성에 대한 연구)

  • Ha Ryeo-Sun;Jung Byong-Ho;Park Hwa-Soon
    • Journal of Welding and Joining
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    • v.22 no.5
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    • pp.65-72
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    • 2004
  • The tendency and degree of hot cracking of high strength 5083, 6N01 and 7N01 Al alloy welds by using DCSP-GTAW through modified Varestraint test and autogenous butt welding were investigated. In hot cracking test, 6N01 alloy showed the highest susceptibility to hot cracking in the weld metal and HAZ. Cracking susceptibilities generally increased with increase of solidification temperature range of the base metal and bead penetration-to-width ratio of the weld metal. The cracks in welds of the alloys vertically formed to solid-liquid interface and propagated along with columnar grain boundaries. The fracture facets of cracks showed the typical morphology of solidification crack observed as dendritic structures. Especially, in 6N01 alloy, liquation cracks which were due to elements of Si, Fe and Mg also observed in HAZ near fusion boundary. In butt welding of different Al alloys, the bead crack was mainly occurred in the welds of 6N01, 7N01 and other Al alloys together with 6N01 or 7N01. In the butt welds of 7N01, it was found that the component of Cu had an effect on the higher susceptibility to the hot cracking.

The effects of Zr on the mechanical workability in Cu-Ni-Mn-Sn connector alloys (커넥터용 Cu-Ni-Mn-Sn계 합금의 가공성에 미치는 Zr 첨가효과)

  • Han, Seung-Zeon;Kong, Man-Shik;Kim, Sang-Shik;Kim, Chang-Joo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.05b
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    • pp.246-249
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    • 2000
  • The effects of Zr on the mechanical workability and tensile strength of Cu-Ni-Mn-Sn-Al alloys have been investigated and the following results were obtained. The mechanical workability of Cu-Ni-Mn-Sn-Al alloys are increased with addition of Zr. And the surface cracks of specimen were not produced in Zr added Alloys. Especially in condition of hot-worked beyond the 90% working ratio, Zr contained specimen showed intra-granule crack propagation but Zr-free specimen showed inter-granule mode. The tensile strength have maximum value in 0.05% Zr contained alloy. The aging mechanism of Cu-Ni-Mn-Sn-Al alloys were varied by Zr addition.

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Cr - Mo鋼 熔接 後熱處理材 의 勞破壞 에 關한 硏究

  • 박재규;김석원;김연식
    • Journal of Welding and Joining
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    • v.3 no.2
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    • pp.16-26
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    • 1985
  • Post weld heat treatment(PWHT), at more than 600.deg. C, is essential to remove residual stress and hydrogen in weld HAZ and improve fatigue characteristics. However, residual stress during PWHT is responsible for PWHT embitterment and it promotes precipitation of impurities to grain boundary. In this paper, the effect of stress simulated residual stress on fatigue failure was evaluated by fatigue test, microhardness test and fractograph. The obtained results are summarized as follows; (1) The fatigue crack growth rate(da/dN) of parent and heat treated parent was affected by microstructure due to heat treatment and it depended on stress intensity factor (.DELTA.k). (2) The fatigue strength of weld HAZ was dependent on applied stress during PWHT and da/dN after PWHT was slower than as-weld. (3) Softening amount of weld HAZ was bigger than any other due to PWHT. Hardness value of weld HAZ was affected by heat treatment under the applied stress of 10 $kgf/mm^2$, but beyond 20 $kgf/mm^2$ it was increased by the applied stress rather than heat treatment. (4) Beyond the applied stress of 20 $kgf/mm^2$ during PWHT, intergranular fracture surface was observed and its amount was increased with applied stress during PWHT. (5) Effect of applied stress during PWHT on aspect of fracture surface was larger rather than that on fatigue crack growth behavior.

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A study on YBCO superconductor Prepared by Melted Texture Growth with Ag (Ag 첨가 용융조직성장 YBCO 초전도체의 연구)

  • ;;;Fan Zhangguo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1995.05a
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    • pp.234-238
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    • 1995
  • In this parer, by means of adding nonsuperconductive phase sliver into YBCO matrix, the superconductivity of Melted Texture Growth (MTG) YBa$_2$Cu$_3$O$\_$7-x/ was improved remarkably. In order to eliminate the crack inthe YBCO and the weak linkin the grain boundary, Ag contents from 2wt% to 18Wt% were doped in the YBCO It was found that J$\_$c/ of YBCO increase with the increasing Ag content till 14 wt% over 14wt% of Ag content, the Jc tends to stable . The grain size of YBCO became fine when Ag was added in the YBCO and X-ray diffraction showed that the YBCO crystal prepared by the above technique had (001) orientation and growing plane of YBCO was a-b plane. Using Bens medel, the J$\_$c/ was calculated and the best result was J$\_$c/ 76000A$\textrm{cm}^2$(77K, 100Gs).

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Effect of Hydrogen on Dezincification of Cu-Zn Brass (Cu-Zn 황동에서 수소가 탈아연 부식에 미치는 영향)

  • Choe, Byung Hak;Lee, Bum Gyu;Jang, Hyeon Su;Jeon, Woo Il;Park, Yong Sung;Lim, Jae Kyun;Lee, Jin Hee;Park, Chan Sung;Kim, Jin Pyo
    • Korean Journal of Materials Research
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    • v.27 no.3
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    • pp.172-178
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    • 2017
  • The aim of this study is to consider the effect hydrogen on dezincification behavior of Cu-Zn alloys. The investigations include microstructural observations with scanning electron microscope and chemical composition analysis with energy dispersive spectrometer. The dezincification layer was found to occur in high pressure hydrogen atmosphere, not in air atmosphere. In addition, the layers penetrated into the inner side along the grain boundaries in the case of hydrogen condition. The shape of the dezincification layers was porous because of Zn dissolution from the ${\alpha}$ or ${\beta}$ phase. In the case of stress corrosion cracks formed in the Cu-Zn microstructure, the dezincification phenomenon with porous voids was also accompanied by grain boundary cracking.

Evaluation and Comparison of Weldabilities with Various Welding Processes on TMCP Steels (TMCP강의 용접 공정별 입열량에 따른 용접부 물성 평가 및 비교)

  • Choi, Chul Young;Ji, Chang Wook;Kim, Hyoung Chan;Nam, Dae-Geun;Kim, Joungdon;Kim, Soon Kook;Park, Yeong-Do
    • Journal of Welding and Joining
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    • v.32 no.1
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    • pp.6-14
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    • 2014
  • This paper has an aim to evaluate microstructure and fracture toughness of TMCP steel weldment applied for off-shore wind tower with the focus on the effect of heat input on the weldment with various welding processes; FCAW(13kJ/cm and 30kJ/cm), SAW(62kJ/cm), and EGW(177kJ/cm). Based on experimental results developed from this study, it was found that the impact toughness of top side for TMCP steel weldments with heat input up to 62 kJ/cm satisfied the required minimum value except the EGW(177kJ/cm). The heat input and microstructure are the main factors of impact toughness. The heat input of 13kJ/cm on back side with low heat input increased the amount of grain boundary ferrite which has low impact toughness, and heat input of 177kJ/cm on top side is significant enough to produce the austenite grain growth. The compositions and sizes of inclusions which are the dominant factors for the formation of acicular ferrite were analyzed by OM and EDS. As the heat input increased, the inclusions also grew and a nucleation site decreased. The size of nonmetallic inclusions and the crack width was nearly similar, therefore the inclusions were related with the crack propagation.

Effect of cooling rate on the hot ductility of boron bearing steel during continuous casting (Study for prevention of corner crack on continuous casting slab) (보론 첨가강에서 연주 냉각속도가 고온연성에 미치는 영향 연구 (주편 코너 크랙 발생 방지 방안 확보 연구))

  • Cho, Kyungchul;Koo, Yangmo;Park, Joongkil
    • Korean Journal of Metals and Materials
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    • v.46 no.6
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    • pp.329-337
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    • 2008
  • During the continuous casting of boron-bearing steel, the corner cracks on the slab are formed by deformation with low strain rate and rapid cooling at the unbending temperature within the range of 800- $1000^{\circ}C$. Especially, the rapid cooling in the corner of slab during the continuous casting leads to as corner cracking. Therefore, in this study, the hot tensile tests applied to the different cooling rates were taken into account in order to study the effect of cooling rate on the hot ductility of boron-bearing steel. The results revealed that increasing cooling rate deteriorate the hot ductility of boron- bearing steel. Rapid decreasing of the hot ductility is caused by formation of a film-like ferrite and precipitate at the austenite grain boundaries. The morphology of the precipitates in the boron-bearing steel was monitored by PTA (Particle Tracking Autoradiography) and TEM, we observed MnS and BN compound and their morphology was quite different depending on the cooling rates. When the cooling rate is increased, rodshape MnS and BN precipitates can be formed along the austenite grain boundaries. It can cause that weakening the boundary region and decreasing the hot ductility of boron-bearing steel.

Remaining Life Assessment of High Temperature Steam Piping (고온 증기 파이프의 잔여수명 평가)

  • 윤기봉
    • Journal of Welding and Joining
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    • v.13 no.2
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    • pp.12-24
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    • 1995
  • Recently, more researches have been actively performed for the assessment of material degradation and residual-life of elevated temperature plant components, as some of domestic fossil power plants become older than 30 years. In this paper, results of on_site residual life assessment are reported for main steam pipes of Youngwol power station #2 which have operated since 1965. For critical weld locations such as butt welds branch welds, Y_sections and a T-section, replication technique and hardness measurement technique were employed for life_assessment. When cracks were detected by conventional NDT tests, crack growth life was calculated using a computer code. On the other hand, for matrix of pipes, residual life was quantitatively estimated by an analytic method and material degradation was estimated qualitatively using diameter measurement data and grain-boundary etching method. Also, direction in further improvement of on-site life assessment techniques are proposed.

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A Study on the Low-Cycle Fatigue Behavior for Thermally-Aged 304 Stainless Steel (시효영향에 따른 304스테인리스강의저 사이클 피로 거동에 관한 연구)

  • Baek, Nam-Ju;Lee, Sang-Mae;Lee, Min-U
    • Journal of the Korean Society for Precision Engineering
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    • v.4 no.1
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    • pp.53-64
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    • 1987
  • Low Cycle fatigue data through stress controlled and strain controlled tests at room temperature were obtained for solution treated and thermally aged 304 stainless steel. All the tests were conducted with the greguency, 1Hz of stress controlled and the strain rate, 40%/min of strain controlled. The aged specimen had the longer fatigue life at the lower stresses than at the higher stresses. It is shown that the fatigue limit of the aged specimen was a little higher than that of the solution treated specimen. It is considered to be due to the presence of carbide precipitates at grain boundary which depressed the crack propagation. The aged specimen showed the larger alternating stress and the more rapid cyclic work harding than the solution treated specimen. Bauschinger effect of the aged specimen was not pronounced than that of the solution treated specimen.

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