• Title/Summary/Keyword: Glass epoxy composite

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Precise Drilling characteristics of glass fiber epoxy composite material (유리섬유 에폭시 복합재료의 정밀드릴가공 특성)

  • 김홍배
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.117-122
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    • 1998
  • Glass fiber epoxy composite material is widely used in the structures of aircrafts, robots and other machines because of their high specific strength, high specific stiffness and high damping. In order for the composite materials to be used in the aircraft structures or machine elements, accurate surfaces for bearing mounting or joint must be provided, which require precise machining. In this paper, the machinability of the glass fiber epoxy composite material was experimentally investigated. The results can be summarized as follows : 1. The entrance of hole is very good manufacturing existing, but exit come to occur sever surface exfoliation. 2. The cutting force in drilling of the glass fiber epoxy composite material is decreased as the drilling speed increased. 3. If the glass fiber epoxy composite material is drilling by the standard twist drill, then the hole recommand cutting condition is spindle speed 400∼600rpm, feed 40∼50mm/min.

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Energy Absorption Characteristics of the Al/CFRP/GFRP Hybrid Member under Quasi-static Axial Compressive Load (준정적 축 압축하중을 받는 Al/CFRP/GFRP 혼성부재의 에너지흡수 특성)

  • Kim, Sun-Kyu;Heo, Uk;Im, Kwang-Hee;Jung, Jong-An
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.4
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    • pp.588-592
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    • 2012
  • This study concentrates the effect of hybridisation on the collapse mode and energy absorption for composite cylinders. The static collapse behavior of laminated(Al/CFRP/GFRP) circular-cylindrical composite shell under quasi-static axial compressive load has been investigated experimentally. Eight different hybrids of laminated(Al/CFRP/GFRP) circular-cylindrical composite shell were fabricated by autoclave. Eight types of composites were tested, namely, Al/carbon fiber/epoxy, Al/glass fiber/epoxy, Al/carbon-carbon-glass/epoxy, Al/carbon-glass-carbon/epoxy, Al/carbon-glass-glass/epoxy, Al/glass-glass-carbon/epoxy, Al/glass-carbon-glass/epoxy and Al/glass-carbon-carbon/epoxy. Collpase modes were highly dominated by the effect of hybridisation. The results also showed that the hybrid member with material sequence of Al-glass-carbon-carbon/epoxy exhibited good energy absorption capability.

On the fabrication of carbon fabric reinforced epoxy composite shell without joints and wrinkling

  • Vasanthanathan, A.;Nagaraj, P.;Muruganantham, B.
    • Steel and Composite Structures
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    • v.15 no.3
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    • pp.267-279
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    • 2013
  • This article describes a simple and cost effective fabrication procedure by using hand lay-up technique that is employed for the manufacturing of thin-walled axi-symmetric composite shell structures with carbon, glass and hybrid woven fabric composite materials. The hand lay-up technique is very commonly used in aerospace and marine industries for making the complicated shell structures. A generic fabrication procedure is presented in this paper aimed at manufacture of plain Carbon Fabric Reinforced Plastic (CFRP) and Glass Fabric Reinforced Plastic (GFRP) shells using hand lay-up process. This paper delivers a technical breakthrough in fabrication of composite shell structures without any joints and wrinkling. The manufacture of stiffened CFRP shells, laminated CFRP shells and hybrid (carbon/glass/epoxy) composite shells which are valued by the aerospace industry for their high strength-to-weight ratio under axial loading have also been addressed in this paper. A fabrication process document which describes the major processing steps of the composite shell manufacturing process has been presented in this paper. A study of microstructure of the glass fabric/epoxy composite, carbon fabric/epoxy composite and hybrid carbon/glass/fabric epoxy composites using Scanning Electron Microscope (SEM) has been also carried out in this paper.

A study on the optimal condition of the fabrication glass-cloth/epoxy composite material (Glass-cloth/epoxy 복합재료의 최적제작조건에 관한 연구)

  • Kwak, Young-Soon;Cho, Jung-Soo;Choi, Se-Won;Lee, Kyu-Chul;Lee, Jong-Ho
    • Proceedings of the KIEE Conference
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    • 1989.11a
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    • pp.68-71
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    • 1989
  • This paper is to investigate the optimal condition of fabrication for glass-cloth/epoxy composite material. According to the result in this paper, in fabrication of composite materials, the optimal condition of treatment for epoxy silane coupling agent is 1.5% water solution of silane coupling agent by weight. Then, % weight ratio of silane coupling agent VS, glass cloth is about 0.3%. And the optimal post cured condition of glass cloth/epoxy composite material is about 30 hours at 100$^{\circ}C$.

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Steel-Ball-Impact fracture Behavior of Soda-Lime Glass Plates Bonded with Glass Fabric/Epoxy Prepreg (직물형 유리섬유/에폭시 프리프레그로 피막된 판유리의 강구 충격 파괴 거동)

  • 김형구;최낙삼
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.20-25
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    • 2000
  • In order to study the impact fracture behavior of brittle materials, a steel-ball-impact experiment was Performed. Five kinds of materials were used in this study : soda-lime glass plates, glass/epoxy prepreg-one layer-bonded and unbonded glass plates, glass/epoxy prepreg-three layers-bonded and unbonded glass plates. Fracture patterns, the maximum stress and absorbed fracture energy were observed according to various impact velocities 40-120m/s. With increasing impact velocity, ring crack, cone crack, radial crack and lateral crack took place in the interior of glass plates. The generation of such cracks was largely reduced with glass/epoxy prepreg coating. Consequently, it is thought that the characteristics of the dynamic Impact fracture behavior could be evaluated using the absorbed fracture energy and the maximum stress measured at the back surface of glass plates.

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A Study on Improving the Fatigue Life for a Woven Glass Fabric/Epoxy Laminate Composite Applied to Railway Vehicles (철도차량용 직물 유리섬유/에폭시 적층 복합재의 피로수명 향상 방안 연구)

  • Ko, Hee-Young;Shin, Kwang-Bok;Kim, Jung-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.2
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    • pp.203-209
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    • 2010
  • In this study, the fatigue characteristics and life of a woven glass fabric/epoxy laminate composite applied to railway vehicles was evaluated. The fatigue test was conducted using a tension-tension load with a stress ratio R of 0.1 and frequency of 5 Hz. Two types of woven glass fabric/epoxy laminate composite was used in the fatigue test: with and without carbon/epoxy ply reinforcement. In addition, the fatigue life of the woven glass fabric/epoxy laminate composite was compared with that of aluminum 6005, which is used in the car body and underframe structures of railway vehicles. The test results showed that the failure strength and life of the woven glass fabric/epoxy laminate composite reinforced with three carbon/epoxy plies had a remarkable improvement compared with that of the bare specimen without reinforcement.

Mechanical Properties Evaluation of Composites for Electromagnetic Waves Absorption (전자기파 흡수용 복합재료의 기계적 강도평가)

  • 오정훈;김천곤;홍창선
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.105-108
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    • 2002
  • Materials, matrices mixed with various kinds of conductive or magnetic powder, such as ferrite, have been used as the electromagnetic wave absorbing ones, so called RAM(radar absorbing material). The structure that does not only have electromagnetic waves absorbing property like RAM but also supports loads is called RAS(radar absorbing structure). One of the existing manufacturing process of RAS is to compound with conductive powders the glass fiber-reinforced composite with good permeability and the ability to support loads. The process, however, causes a number of problems, such as the degradation in the mechanical properties of the composite, especially, interlamina shear strength. In this study, mechanical properties of glass fabric/epoxy composite containing 7wt% carbon black powders were measured and compared with pure glass fabric/epoxy composites.

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Repair and Retrofit System of Concrete Structures using Fiber Glass and Epoxy Composite Sheets, Improved Through Utilization of Silica fume and Mechanical Saturator (실리카흄과 현장기계함침을 이용한 유리섬유 복합재(CAF)의 콘크리트 구조물 보수보강공법)

  • 유용하;권성준
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10a
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    • pp.785-792
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    • 2000
  • Repair and retrofit system of concrete structures has been developed from conventional reinforced concrete overlaying, steel plate bonding and recently to fiber composite systems. Research and study on carbon, aramid, and glass fiber composite system has been actively carried out from all over the world Glass fiber composite is proved to be competitive technically and enconomically, among fiber composite system. CAF system is a system developed locally using all domestic materal, glass fabric and epoxy, and improved in shear bonding property by utilizing silica fume mixed with epoxy. All the tests on material properties, structural behavior, constructiveness at site and quality control procedure proved to be most appropriate system so far developed. Futher research work is and will be under progress for utilization of this system which will be applied to more adverse situation.

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A Study on Bonded Joints of Composite Hollow Bushing (Composite Hollow Bushing의 접합기술에 관한 연구)

  • Cho, Han-Goo;Kang, Hyung-Kyung;Yoo, Dea-Hoon
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.493-494
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    • 2008
  • During the last years hollow core insulators started their success story in the field of high voltage engineering for electrical apparatus, substituting porcelain insulators. The termination, also named top and bottom fittings are used for the connection to the rest of the electrical apparatus. The top and bottom flange are attached to the composite to transmit mechanical load and also ensure the gas tightness. They are bonded by epoxy glue with a glass transition temperature of about $130^{\circ}C$-$150^{\circ}C$ the glass reinforced epoxy tube of filament winding. This paper describes the results of a study on the bonded joints of fiber reinforced epoxy tube and cast aluminum. This suggests that surface roughness and glue types play an important role in evaluating of gas sealing capability on the flange and fiber reinforced epoxy tube in the composite hollow bushing.

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High-Gain and Wideband Microstrip Antenna Using Glass/Epoxy Composite and Nomex Honeycomb (유리섬유/에폭시 복합재료와 허니컴을 이용한 고성능의 마이크로스트립 안테나 설계)

  • You C.S.;Hwang W.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.1-4
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    • 2004
  • In this paper we developed Composite-Smart-Structures(CSS) using sandwich structure composed of Glass/Epoxy laminates and Nomex honeycomb and microstrip antenna. Transmission/reflection theory shows that antenna performances can be improved due to multiple reflection by Glass/Epoxy facesheet, and honeycomb is used for air gap between antenna and facesheet. Stacked radiating patches are used for the wideband. Facesheet and honeycomb thicknesses are selected considering both wideband and high gain. Measured electrical performances show that CSS has wide bandwidth over $10\%$ and higher gain by 3.5dBi than initially designed antenna, and no doubt it has excellent mechanical performances by sandwich effect given by composite laminates and honeycomb core. The CSS concept can be extended to give a useful guide for manufacturers of structural body panels as well as antenna designers, promising innovative future communication technology.

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