• 제목/요약/키워드: Glass Molding Process

검색결과 150건 처리시간 0.024초

RTM 공정에 의해 생산된 GFRP 보강근의 콘크리트 부착특성에 관한 실험연구 (An Experimental Study on the Bond Characteristics of GFRP Rebar to Concrete Produced by RTM (Resin Transfer Molding) Process)

  • 박지선;유영찬;박영환;유영준;김형열;김긍환
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2005년도 봄학술 발표회 논문집(II)
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    • pp.297-300
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    • 2005
  • The bond characteristics of GFRP(glass fiber reinforced polymer) rods with various surface deformation produced by RTM(resin transfer molding) process were analyzes experimentally. Two types of GFRP rods with different surface deformation manufactured by RTM process in domestic area and two types of GFRP rebars imported were considered in this study. All testing procedures including specimens preparation, set-up of test equipments and measuring devices were made according to the CSA S806-02 recommendations. From the test results, it was found that deformed-type GFRP rod manufactured by RTM process showed the highest bond strength among test specimen. But, wave-type GFRP rod made by RTM process show the lowest value due to the splitting failure of concrete caused by the wedge action of waved surfaces on GFRP rods.

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변형 LIGA 공정을 통해 제작된 마이크로 렌즈 어레이의 모델링 및 성형 (Modeling and Replication of Microlens Arrays Fabricated by a Modified LIGA Process)

  • 김동성;이현섭;이봉기;양상식;이승섭;권태헌
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 금형가공,미세가공,플라스틱가공 공동 심포지엄
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    • pp.23-28
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    • 2005
  • Microlens arrays were fabricated using a modified LIGA process based on the exposure of a PMMA (Polymethylmethacrylate) sheet to deep x-rays and subsequent thermal treatment. A successful modeling and analyses for microlens formation were presented according to the experimental procedure. A nickel mold insert was fabricated by the nickel electroforming process on the PMMA microlens arrays fabricated by the modified LIGA process. For the replication of microlens arrays having various diameters with different foci on the same substrate, the hot embossing and the microinjection molding processes have been successfully utilized with the fabricated mold insert. Fabricated microlenses showed good surface roughness than the mold insert. The focal lengths of the injection molded microlenses were successfully measured experimentally and also estimated theoretically.

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컴퓨터 모니터용 유리 패널의 문자 마크 인식 (Recognition of Patterns and Marks on the Glass Panel of Computer Monitor)

  • 안인모;이기상
    • 전기학회논문지P
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    • 제52권1호
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    • pp.35-41
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    • 2003
  • In this paper, a machine vision system for recognizing and classifying the patterns and marks engraved by die molding or laser marking on the glass panels of computer monitors is suggested and evaluated experimentally. The vision system is equipped with a neural network and an NGC pattern classifier including searching process based on normalized grayscale correlation and adaptive binarization. This system is found to be applicable even to the cases in which the segmentation of the pattern area from the background using ordinary blob coloring technique is quite difficult. The inspection process is accomplished by the use of the NGC hypothesis and ANN verification. The proposed pattern recognition system is composed of three parts: NGC matching process and the preprocessing unit for acquiring the best quality of binary image data, a neural network-based recognition algorithm, and the learning algorithm for the neural network. Another contribution of this paper is the method of generating the training patterns from only a few typical product samples in place of real images of all types of good products.

전자석 구조물용 적층 유리섬유강화 복합재료의 기계적 특성 (Mechanical Properties of the Laminated Glass Fiber-Reinforced Plastic Composites for Electromagnet Structure System)

  • 박한주;김학근;송준희
    • 대한금속재료학회지
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    • 제49권8호
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    • pp.589-595
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    • 2011
  • Laminated glass fiber-reinforced plastic (GFRP) composites were applied to an insulating structure of a magnet system for a nuclear fusion device. Decreased inter-laminar strength by a strong repulsive force between coils which is induced a problem of structural integrity in laminated GFRPs. Therefore, it is important to investigate the inter-laminar characteristics of laminated GFRP composites in order to assure more reliable design and better structural integrity. Three types of the laminated GFRP composites using a high voltage insulating materials were fabricated according to each molding process. To evaluate the grade of the fabricated composites, mechanical tests, such as hardness, tensile and compressive tests,were carried out. The autoclave molding composites satisfied almost of the mechanical properties reguested at the G10 class standard, but the vacuum impregnation (VPI) and Prepreg composites did not.

Plate 가열방식 유리렌즈 성형공정해석을 위한 PBK40 소재의 유동 특성에 관한 연구 (A Study on Flow Characteristics of PBK40 for Glass Lens Forming Process Simulation Using a Plate Heating Type)

  • 장성호;윤길상;신광호;이영민;정우철;강정진;정태성;김동식;허영무
    • 한국정밀공학회지
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    • 제24권4호
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    • pp.115-122
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    • 2007
  • Recently, remarkable progress has been made in both technology and production of optical elements including aspheric lens. Especially, requirements for machining glass materials have been increasing in terms of limitation on using environment, flexibility of material selection and surface accuracy. In the past, precision optical glass lenses were produced through multiple processes such as grinding and polishing, but mass production of aspheric lenses requiring high accuracy and having complex profile was rather difficult. In such a background, the high-precision optical GMP process was developed with an eye to mass production of precision optical glass parts by molding press. This GMP process can produce with precision and good repeatability special form lenses such as camera, video camera, aspheric lens for laser pickup, $f-\theta$ lens for laser printer and prism, and me glass parts including diffraction grating and V-grooved base. GMP process consist a succession of heating, forming, and cooling stage. In this study, as a fundamental study to develop molds for GMP used in fabrication of glass lens, we conducted a glass lens forming simulation. In prior to, to determine flow characteristics and coefficient of friction, a compression test and a compression farming simulation for PBK40, which is a material of glass lens, were conducted. Finally, using flow stress functions and coefficient of friction, a glass lens forming simulation was conducted.

RTM 공정에 의해 생산된 GFRP 보강근의 인장특성에 관한 실험적 연구 (An Experimental Study on the Tensile Properties of GFRP Rebar Produced by RTM (Resin Transfer Molding) Process)

  • 박지선;유영찬;박영환;유영준;김형열;김긍환
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2005년도 봄학술 발표회 논문집(II)
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    • pp.293-296
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    • 2005
  • The tensile properties of GFRP(glass fiber reinforced polymer) rods with various surface deformation produced by RTM(resin transfer molding) process were analyzes experimentally. Two types of GFRP rods with different surface deformation manufactured by RTM process in domestic area and two types of GFRP rods imported were considered in this study. All testing procedures including specimens preparation, set-up of test equipments and measuring devices were made according to the ASTM D3916-02 recommendations. From the test results, it was found that wave-type GFRP rod made by RTM process showed the highest tensile strength due to the highest fiber volume ratio.

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UV 경화형 복합재료의 진공압에 따른 기계적 경화 특성 분석 (Analysis of Mechanical Curing Properties Based on Vacuum Pressure of UV-Cured Composites)

  • 장용수;김정근;고선호;김홍건;곽이구
    • 한국기계가공학회지
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    • 제19권12호
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    • pp.87-97
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    • 2020
  • In this study, a UV-cured GFRP molding is made using a combination of hand lay-up and resin transfer molding, and its properties are analyzed. The molded plates produced using various vacuum pressures (0 mmHg, -450 mmHg, and -760 mmHg) are examined via a comparison of hand lay-up molding and resin transfer molding. Tests are conducted by processing tensile specimens (ASTM D-5083), flexural test specimens (ASTM D-790), and ILSS test specimens (ASTM D-2344) according to each ASTM standard with a molded plate. Similarly, the UV-cured GFRP molding is compared against GFRP using epoxy. It was confirmed that the mechanical strengths of all the specimens increased when the vacuum pressure was increased and when UV curing was applied. This is believed to be because as the vacuum pressure increases, the pores of the cured specimen are removed, thereby reducing defects, and the bonding force between the glass fiber and the resin is stronger than that of the epoxy resin. It is expected that if resin transfer molding methods and UV-cured resins are used for molding GFRP composites in industry, products with better mechanical properties and faster curing time will be produced.

섬유강화 플라스틱 복합재료의 압축성형에서 리브 성형품의 휨에 미치는 성형조건의 영향 (Effects of Molding Conditions on the Deflection of Rib Moldings of Fiber-reinforced Plastic Composites in Compression Molding)

  • 김진우;이정훈;이동기
    • 공학기술논문지
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    • 제10권3호
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    • pp.285-290
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    • 2017
  • Molding of body with ribs is the most difficult during flow molding process. The rib area is easy to be deformed at the rear side due to wall thickness variation. In this study, relationships between molding condition and deflection of rib-shaped part is investigated during the compression molding of fiber reinforced plastic composites, and the following results are derived. Polypropylene(PP), Polystyrene(PS), and stampable sheet(SS 40wt%) show the increment of deflection along with releasing temperature. For the correlation between incremental holding pressure load and deflection, stampable sheet exhibits lower deflection along with higher holding pressure, while PS shows significant increase of deflection with higher holding pressure, PP shows completely different characteristic, significant reduction of deflection along with higher holding pressure. Regarding to mold temperature and deflection, deflection amount of SS is the biggest, and PS shows the smallest. In addition, all three kinds shows the highest amount of deflection at 173C. Deflection is reduced when mold closing speed is increased. Amount of deflection in SS is larger and is not highly dependent on molding conditions like holding pressure and cooling parameters, compared with single component material like PP. This can be elucidated by anisotropic and inhomogeneous characteristics of glass fiber during filling process of stampable sheet composite.

액상성형공정별 물리적/기계적 특성 비교 평가 (Evaluation of Physical and Mechanical Properties based on Liquid Composite Molding)

  • 박동철;김태곤;김승혁;신도훈;김현우;한중원
    • Composites Research
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    • 제31권6호
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    • pp.304-310
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    • 2018
  • 오토클레이브 (Autoclave) 성형 공정은 항공산업분야의 복합재 부품 제작에 있어서 매우 안정적이고 중요한 제조방법으로서 자리매김 해왔었지만 오토클레이브가 가진 많은 장점과 함께 단점 또는 제약 사항들을 보여주고 있다. 최근에는 이러한 한계를 극복하기 위하여 다양한 탈 오토클레이브 (OoA, Out-of-Autoclave) 공정들이 연구 개발되고 있는데, 본 연구에서는 탈 오토클레이브 공정 중 하나로서 많은 관심을 받고 있는 액상성형공정 (Liquid Composite Molding)을 사용하여 시편들을 제작하고 이를 오토클레이브 공정으로 제작된 시편과 실험적으로 비교평가하였다. 액상성형공정 중 DB (Double Bagging), CAPRI (Controlled Atmospheric Pressure Resin Infusion) 및 VAP (Vacuum Assisted Process) 공정을 사용하여 시편 제작을 수행하고 내부 기공 함유량, 두께, 유리전이온도, 층간전단강도 및 굽힘강도 시험 평가를 통하여 각 제작 공정에 따른 차이를 확인할 수 있었다. 전체적으로 오토클레이브 성형 시편이 우수한 두께 균일도, 낮은 기공 함유량 및 양호한 기계적 강도 특성을 보였으며, 액상성형공정 중에서는 CAPRI 성형 시편이 DB 및 VAP 성형 시편에 비하여 상대적으로 우수한 특성을 가짐을 확인하였다.