• Title/Summary/Keyword: Glass Industry

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Pressure Distribution by Rubber Roller in Large-area UV Imprinting Lithography Process (대면적 UV 임프린팅 공정에서 고무 롤러에 의한 압력분포)

  • Kim, Nam-Woong;Kim, Kug-Weon;Lee, Woo-Young
    • Journal of the Semiconductor & Display Technology
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    • v.9 no.2
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    • pp.91-96
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    • 2010
  • In recent years there have been considerable attentions on nanoimprint lithography (NIL) by the display device and semiconductor industry due to its potential abilities that enable cost-effective and high-throughput nanofabrication. Although one of the current major research trends of NIL is large-area patterning, the technical difficulties to keep the uniformity of the residual layer become severer as the imprinting area increases more and more. In this paper we consider the roll-to-plate type imprinting process. In the process a glass mold, which is placed upon the 2nd generation TFT-LCD glass sized substrate(370${\yen}$470 mm), is rolled by a rubber roller to achieve a uniform residual layer. The pressure distribution on the glass mold by rolling of the rubber roller is crucial information to analyze mold deformation, transferred pattern quality, uniformity of residual layer and so forth. In this paper the quantitative pressure distribution induced by rolling of the rubber roller was calculated with finite element analysis under the assumption of Neo-Hookean hyperelastic constitutive relation. Additionally the numerical results were verified by the experiments.

Improving the brittle behaviour of high-strength concrete using keratin and glass fibres

  • Abdelsamie, Khaled;Agwa, Ibrahim Saad;Tayeh, Bassam A.;Hafez, Radwa Defalla Abdel
    • Advances in concrete construction
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    • v.12 no.6
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    • pp.469-477
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    • 2021
  • Keratin fibres are waste products of the poultry industry. Natural materials made from chicken feather fibres (CFFs) are used in concrete-reinforced composites in this study. Brittleness is a major problem of high-strength concrete (HSC) that leads to sudden failure at the ultimate capacity of concrete. Hence, this work aims to investigate effects of using CFFs on improving the brittle behaviour of HSC. Two scenarios are performed to analyse the effectiveness of using CFFs. HSC containing different ratios of CFF (0% as the control, 0.5%, 1%, 1.5%, 2%, and 3%) by volume are tested in the first scenario. Glass fibres (GF) are used to replace CFFs in the other scenario. Tests of fresh, hardened and morphological properties for concrete are performed. Results showed the enhanced brittle behaviour of HSC when using both types of fibres. The preferable ratio of both types of fibres is 1% by volume. Flexural and splitting tensile strengths increased by about 44.9 % and 42.65 % for mixes containing 0.1% GF, respectively. While they were increased by about 21.6 % and 21.16 % for mixes containing 0.1% CFF, respectively.

A Proposal for the Improvement Method of Order Production System in the Display Industry (디스플레이산업에서 수주생산방식의 개선 및 효율화 제고 방안)

  • Cho, Myong Ho;Cho, Jin Hyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.39 no.4
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    • pp.106-116
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    • 2016
  • MTO (Make to Order) is a manufacturing process in which manufacturing starts only after a customer's order is received. Manufacturing after receiving customer's orders means to start a pull-type supply chain operation because manufacturing is performed when demand is confirmed, i.e. being pulled by demand (The opposite business model is to manufacture products for stock MTS (Make to Stock), which is push-type production). There are also BTO (Build to Order) and ATO (Assemble To Order) in which assembly starts according to demand. Lean manufacturing by MTO is very efficient system. Nevertheless, the process industry, generally, which has a high fixed cost burden due to large-scale investment is suitable for mass production of small pieces or 'mass customization' defined recently. The process industry produces large quantities at one time because of the lack of manufacturing flexibility due to long time for model change or job change, and high loss during line-down (shutdown). As a result, it has a lot of inventory and costs are increased. In order to reduce the cost due to the characteristics of the process industry, which has a high fixed cost per hour, it operates a stock production system in which it is made and sold regardless of the order of the customer. Therefore, in a business environment where the external environment changes greatly, the inventory is not sold and it becomes obsolete. As a result, the company's costs increase, profits fall, and it make more difficult to survive in the competition. Based on the customer's order, we have built a new method for order system to meet the characteristics of the process industry by producing it as a high-profitable model. The design elements are designed by deriving the functions to satisfy the Y by collecting the internal and external VOC (voice of customer), and the design elements are verified through the conversion function. And the Y is satisfied through the pilot test verified and supplemented. By operating this make to order system, we have reduced bad inventories, lowered costs, and improved lead time in terms of delivery competitiveness. Make to order system in the process industry is effective for the display glass industry, for example, B and C groups which are non-flagship models, have confirmed that the line is down when there is no order, and A group which is flagship model, have confirmed stock production when there is no order.

Characteristics of Wear on Sliding Speed of Glass Fiber Reinforcement Composites (유리섬유강화 복합재료의 미끄럼 속도변화에 따른 마모 특성)

  • Kim, Hyung Jin;Koh, Sung Wi
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.48 no.3
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    • pp.277-283
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    • 2012
  • The characteristics of abrasive wear on sliding speed of glass fiber reinforcement (GF/PUR) composites were investigated at ambient temperature by pin-on-disc friction test. The cumulative wear volume, friction coefficient and surface roughness of these materials on sliding speed were determined experimentally. The major failure mechanisms were lapping layers, deformation of resin, ploughing, delamination, and cracking by scanning electric microscopy (SEM) photograph of the tested surface. As increasing the sliding speed the GF/PUR composites indicated higher friction coefficient. The surface roughness of the GF/PUR composites was increased as the sliding speed was higher in wear test.

A Study on the Electromagnetic Shielding Characteristics of Crash Pad Using Electrically Conductive Powders and Al-coated Glass Fiber as Filler in Automotive (전기전도성 분말과 알루미늄 코팅 유리섬유를 사용한 자동차용 크래쉬패드의 전자파 차폐 특성에 관한 연구)

  • Cho, Hong;Jeoung, Sun-Kyoung;Kim, Byeong-Woo
    • Journal of Powder Materials
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    • v.21 no.2
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    • pp.124-130
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    • 2014
  • The automotive industry is moving from the internal combustion engine to electric drive motors. Electric motors uses a high voltage system requiring the development of resources and components to shield the system. Therefore, in this study, we analyze electromagnetic interference (EMI) shielding effectiveness (SE) characteristics of an auto crash pad according to the ratio of electrically conductive materials and propylene. In order to combine good mechanical characteristics and electromagnetic shielding of the automotive crash pad, metal-coated glass fiber (MGF) manufacturing methods are introduced and compared with powder-type methods. Through this study, among MGF methods, we suggest that the chopping method is the most effective shielding method.

Possible Glass Systems for Non-Pb Dielectric Layers, Barrier Rib and Sealant in PDP

  • Kim, Hyung-Sun;Jung, Byung-Hae
    • 한국정보디스플레이학회:학술대회논문집
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    • 2003.07a
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    • pp.391-394
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    • 2003
  • It is inevitable that reconsideration of the use of lead oxides in the electronics industry be undertaken as long as detrimental effects to the environment remain. To solve this problem, many recent studies on Pb-free compositions for PDP (plasma display panel) dielectric layers and also sealing glass compositions have been made. The present study was conducted to investigate whether the alternative systems for leadfree low firing glasses, detailed below, are available for use in PDP materials. The results suggest that low-melting phosphate glasses would be suitable as an alternative material for the Pb-based dielectric layer, sealants and barrier ribs in PDP.

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The Bending Analysis of Three Phase Polymer Composite Plate Reinforced by Glass Fiber and Titanium Oxide Particles Including Creep Effect

  • Duc, Nguyen Dinh;Minh, Dinh Khac;VanThu, Pham
    • International Journal of Aeronautical and Space Sciences
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    • v.11 no.4
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    • pp.360-365
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    • 2010
  • Three phase composite materials are widely used in the shipbuilding industry. When reinforced with fiber and particle, the physical and mechanical properties of polymer composite materials are improved. This paper presents the bending analysis of a three phase composite plate with an epoxy matrix, reinforced glass fiber and titanium oxide particles including creep effect when shear stress is taken into account. The obtained results indicate that creep strains lead to compression in the composite material. Introducing reinforced fibers and particles reduces the plate's deflection, when increasing the stretch coefficient allows the calculation of creep deflection during a long loading period.

Characteristics of electrical conduction in glass transition point of XLPE (XLPE의 glass 전이점에서 전기전도 특성)

  • Lim, Ho-Hwan;Kim, Ui-Kune;Kook, Sang-Hoon
    • Proceedings of the KIEE Conference
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    • 1988.07a
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    • pp.763-765
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    • 1988
  • Thermally stimulated current, cubical expension, capability change were measured by temperature variation. According to the capability change, TSC peak value was increased. We found that the crystal dissolution is 375 K and amorphous state becomes 388K. Charged partical behavior in the dipole and electronic trop were found iomic conduction in the low field and electronic conduction in the high field. Charged particle in the semiconduction storey was aceumulated in the interface by electron injection which can be arise TSC.

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Effect of Molding Parameters on Viscosity of Unidirectional Fiber Reinforced Plastic Composites (일방향 섬유강화 플라스틱 복합재의 점도에 미치는 성형인자의 영향)

  • 조선형;안종윤;윤성운
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.6
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    • pp.41-48
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    • 2000
  • The Compression molding process is widely used in the automotive industry to produce parts that are large, thin, light-weight, strong and stiff. Compression molded parts are formed by squeezing a glass fiber reinforced polypropylene sheet, known a glass mat thermoplastic(GMT), between two heated cavity surfaces. In this study, the anisotropic viscosity of the Unidirectional Fiber-Reinforced Plastic Composites is measured using the parallel plastometer and the composites is treated as an incompressible Newtonian fluid. The effects of molding parameter and fiber contents ratio on longitudinal/transverse viscosity are also discussed.

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Low-velocity Impact Characterization of Laminated Composite Materials (복합재료의 저속충격 특성)

  • Han, Ji-Won
    • Journal of the Korean Society of Safety
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    • v.23 no.6
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    • pp.34-37
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    • 2008
  • The composite materials are widely used in the many applications of industry as well as aerospace field because of their high specific stiffness and strength which benefits the material and provides potential energy savings. However, composite materials also have a low property about external applied impact. In this paper, impact tests were conducted on different sample types(glass, carbon and kevlar composite) to obtain information such as absorbed energy and composite deformation using an instrumented impact test machine (DYNATUP 8250). 3 type samples were compared to experimental results. The data from impact test provided valuable information between the different type samples by wet lay up. This paper shows results of that kevlar composite has larger absorption energy and deformation than others.