• Title/Summary/Keyword: Glass Fiber Reinforced Thermoplastic Composite

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The Change of Mechanical Properties with Forming Conditions of Thermoplastic Composite in Compression Molding (열가소성 복합재료의 압축성형조건에 따른 기계적 특성 변화)

  • Lee, Jung-Hui;Lee, Ho-Eon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.9
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    • pp.1416-1422
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    • 2001
  • The objective of this work was to characterize mechanical properties of thermoplastic composites with various forming conditions in compression molding. Randomly oriented long glass fiber reinforced polypropylene(PP) was used in this work. The composite materials contained 20%, 30%, and 40% glass fiber by weight. Compression molding was conducted at various mold temperatures and charge sizes. The temperatures on the mold surface and at the material in the mid-plain were monitored during the molding. Differential Scanning Calorimeter was used to measure crystallinity at both in-side and out-side of the sheet material. Crystallinity at each temperature was also measured by X-ray diffractometer. Dimensional stability was studied at various conditions with the spring forward angle. Among the processing parameters, the crystallization time at the temperature above 130$^{\circ}C$, was found to be the most effective. Spring-forward angle was reduced and the tensile modulus was increased as the mold temperature increased.

Vibration Control of a Glass-Fiber Reinforced Termoplastic Composite Beam (유리섬유를 함유한 열가소성 복합재 보의 진동제어)

  • 권대규;윤여흥;이성철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.11-14
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    • 2000
  • This paper presents the vibration control of a glass-fiber reinforced thermoplastic composite beam with a distributed PVDF sensor and piezo-ceramic achlator. The three types of different controllen which are PID, H$\infty$ , and p-synthesis ontrollcr are employed to achieve vibration suppression in the transient vibration of composite beam. In the H$\infty$ , controller design, 1st and 2nd natural frequencies are considered in the modeling, because robust control theory which has robustness to struchred uncertainty is adopled Lo suppress the vibration. If the controller designed by H$\infty$ , theory does not satisfy control performance, it is improved by $\mu$ -synthesis method with D-K iteration so that the$\mu$-contoller based on the structured singular value satisfies the nominal performance and robust performance Simulations and experiments were carried out with the designed controllers m order to demonstrate the suppression efficiency of each controller.

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Crystallinity and Mechanical Properties of Glass Fiber Reinforced Thermoplastic Composites by Rapid Press Consolidation Technique (Consolidation 방법에 의해 제작된 유리섬유강화 복합재료의 결정성과 기계적성질에 관한 연구)

  • Shin, Ick-Jae;Kim, Dong-Young;Lee, Dong-Joo
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.91-96
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    • 2000
  • Glass fiber reinforced thermoplastic composites were manufactured by Rapid Press Consolidation Technique(RPCT) as functions of temperature, pressure and time in pre-heating, consolidation and solidification sections during the manufacturing processing. It was found that the material property is greatly affected by pre-heating temperature under vacuum, mold temperature and molding pressure. Among them, the temperature In the mold was the most critical factor in determining the mechanical properties and the molded conditions of specimen. The crystallinity of PET matrix was also investigated by differential scanning calorimetry(DSC) measurements for various processing conditions. The level of crystallinity($X_c$) depended strongly on the mold temperature, cooling rate and the type of composite. The difference in $X_c$ is believed to be one of important factors in characterizing the mechanical properties.

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A Study on the Impact Properties of Solid-phase Formed Glass Fiber Reinforced Thermoplastic Composite (유리섬유 강화 열가소성 복합재료 고상 성형품의 충격특성에 관한 연구)

  • 이중희;정광진;최창근
    • Composites Research
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    • v.12 no.6
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    • pp.8-14
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    • 1999
  • This research is focused on the investigation of impact strength and the microscopic observation of material behavior of glass fiber reinforced polypropylene in solid phase forming. The fiber weight per-centage of the composite materials was 20%, 30% and 40%. The solid-phase formed specimens were pre-strained to 10%,20%. and 30% strain levels. The forming temperatures of specimens were $100^{\circ}C$, $125^{\circ}C$ and $150^{\circ}C$. Izod impact test was performed with unnotched specimens. With increasing the glass fiber content ; the impact strength was increased.

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A Study on the Material Behavior of Glass Fiber Reinforced Thermoplastic Composite in Biaxial Stretch Forming (유리섬유 강화 열가소성 복합재료의 2축 인장성형시 재료거동에 관한 연구)

  • 이중희;류성기
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.169-175
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    • 2000
  • The object of this study was to investigate the feasibility of solid-phase forming of the composites and to characterize the material behavior in the biaxial stretch forming. The materials tested contained 20%, 30%, and 40% glass fibers by weight in a polypropylene matrix. Biaxial stretch forming tests were performed at three forming speeds of 10mm/sec, 1mm/sec, and 0.1mm/sec and at four forming temperatures of $75^{\circ}C, 100^{\circ}C, 125^{\circ}C, and 150^{\circ}C$ to investigate effects of forming speed and forming temperature. The microscopic observation of a formed part was conducted at various strain levels to characterize the material behavior. The strain distribution on a formed part was measured and displayed on the farmed geometry with a contour display The material behavior of the composite in the biaxial stretch forming was strongly influenced by the forming conditions.

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Characterization of the mechanical behavior of PEKK polymer and C/PEKK composite materials for aeronautical applications below and above the glass transition temperature

  • Pedoto, Giuseppe;Smerdova, Olga;Grandidier, Jean-Claude;Gigliotti, Marco;Vinet, Alain
    • Advances in aircraft and spacecraft science
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    • v.7 no.6
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    • pp.475-493
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    • 2020
  • This paper is focused on the characterization of the thermomechanical properties of semicrystalline poly-ether-ether-ketone (PEKK) and of carbon fiberreinforced thermoplastic based laminated composites (C/PEKK) below and above the glass transition temperature (Tg). Differential Scanning Calorimetry (DSC), Dynamic Mechanical Analysis (DMA) and tensile tests are carried out on both pure PEKK polymer and [(±45)2, +45]s C/PEKK composite samples, showing a significant similarity in behavior. The employment of a simple micromechanical model confirms that the mechanical and physical behavior of the polymer and that of the matrix in the composite are similar.

A Study on the Three Phase Glass Fiber/Nylon 6/Polyproylene Composites (나일론 6과 폴리프로필렌 수지에 유리섬유가 보강된삼상 복합재료에 관한 연구)

  • 서문호
    • The Korean Journal of Rheology
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    • v.10 no.2
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    • pp.57-64
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    • 1998
  • A pultrusion resin impregnation (PRI) die, which has been developed recently in our laboratory, was used to pre-pare various composite system. The continuous fiber reinforced composites of glass fiber/polypropylene(GFPP) and glass fiber/polyamide 6 (GFPA) were first manufactured by means of the PRI die and then cut into chopped pellets of predet-ermined length. These pellets and either virgin or modified thermoplastic resin were melt-mixed by a twin screw extruder to prepare GF/PA/PP and GF/PA/PPMA system. The mechanical properties of these blends were investigated and discussed in terms of their morphological observations. These preliminary results revealed that this new impregnation die could be suc-cessfully applied to produce prepregs suitavle for the final shaping process.

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Tensile Properties of Rapid Consolidated Thermoplastic Composites (고속압밀 열가소성수지 복합재료의 인장 특성)

  • 김홍건;최창용;유기현;김성철;양성모;노홍길
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.504-507
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    • 2002
  • Glass fiber reinforced PET (Poly-Ethylene-Terephthalate) matrix composite was manufactured by rapid press consolidation technique as functions of temperature, pressure and time in pre-heating, consolidation and solidification stages. The optimal manufacturing conditions for this composite were discussed based on the void content, tensile, interlaminar shear, and impact properties. A tensile test was attempted to investigate the mechanical properties of the composite. It is found that the level of crystallinity and microstructure affects on the tensile properties substantially.

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A Study on the Improvement of Bending Characteristics of 3D Printed Thermoplastic Structures Reinforced at the Lateral Surface using Continuous Fiber Reinforced Thermosetting Composites (열경화성 연속섬유 복합재를 이용해 외측 보강된 3D 프린팅 열가소성 복합재 구조물의 굽힘 특성 향상에 대한 연구)

  • Baek, Un-Gyeong;Nam, Gibeop;Roh, Jae-Seung;Park, Sung-Eun;Roh, Jeong-U
    • Composites Research
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    • v.34 no.2
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    • pp.136-142
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    • 2021
  • 3D printing technology has the advantage of easy to make various shapes of products without a mold. However, it has a problem such as mechanical properties vary greatly depending on materials and manufacturing conditions. Thus, the need for research of 3D printing technology on ways to reduce manufacturing cost compared to physical properties is increasing. In this study, a 3D printing thermoplastic structure was fabricated using short fiber carbon fiber reinforced nylon filaments. And a method of improving mechanical properties was proposed by reinforcing the outer surface using pultruded continuous fiber-type carbon fiber or glass fiber-reinforced thermosetting composite material. It was confirmed that the bending properties were improved according to the reinforcing position of the stiffener and the type of fiber in the stiffener.

The Stress-strain Relationship of Glass Fiber Reinforced Thermoplastic Composite (유리섬유 강화 열가소성 복합재료의 응력-변형률 관계)

  • 이중희
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.5
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    • pp.206-214
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    • 1996
  • Because of the wide variety of the composite materials, inherent variability in properties, and complex temperature and strain rate dependence, large strain behavior of these materials has not been well characterized. Large strain behavior under uniaxial tension is characterized over a range of temperatures and strain rates, and a modified simple linear viscoelastic model is fit to the observed data. Of particular importance is the strain rate and temperature dependence of these composites, and it is the primary focus of this study. The strain rate and temperature dependence is then used to predict limiting tensile strains, based on Marciniak imperfection theory. Excellent correlation was obtained between model and experiment and the results are summarized in maps of forming limit as a function of strain rate and temperature.

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