DOI QR코드

DOI QR Code

The Change of Mechanical Properties with Forming Conditions of Thermoplastic Composite in Compression Molding

열가소성 복합재료의 압축성형조건에 따른 기계적 특성 변화

  • Published : 2001.09.01

Abstract

The objective of this work was to characterize mechanical properties of thermoplastic composites with various forming conditions in compression molding. Randomly oriented long glass fiber reinforced polypropylene(PP) was used in this work. The composite materials contained 20%, 30%, and 40% glass fiber by weight. Compression molding was conducted at various mold temperatures and charge sizes. The temperatures on the mold surface and at the material in the mid-plain were monitored during the molding. Differential Scanning Calorimeter was used to measure crystallinity at both in-side and out-side of the sheet material. Crystallinity at each temperature was also measured by X-ray diffractometer. Dimensional stability was studied at various conditions with the spring forward angle. Among the processing parameters, the crystallization time at the temperature above 130$^{\circ}C$, was found to be the most effective. Spring-forward angle was reduced and the tensile modulus was increased as the mold temperature increased.

Keywords

References

  1. Bigg, D. M., and Preston, J. R., 1989, 'Stamping of Thermoplastic Matrix Composites,' Polymer Composites, Vol. 10, No. 4, pp. 261-268 https://doi.org/10.1002/pc.750100409
  2. Crosby, Jane M., 1988,'Recent Advances in Thermoplastic Composites,' In Advanced Material and Processes Inc, pp. 56-59
  3. Fallon, Michael R., 1989, 'Thermoplastic Sheet Stamping: Ready for the Big time,' Plastic Technology, pp. 95-103
  4. Maass, D. and Bertolet, J., 1986, 'Forming Thermoplastic Composites,' Technical Report EM86-714, S.M.E, Technical Paper
  5. Muzzy, J. D. and Kays, Aucil C, 1984, 'Thermoplastic vs Thermosetting Structural Composites,' Polymer Composites, Vol. 15, No. 13, pp. 169-172 https://doi.org/10.1002/pc.750050302
  6. Muzzy, J. D., Wu, X. and Colton, J. S., 1989, 'Thermoforming of High Performance Thermoplastic Composites,' In ANTE '89, pp. 1465-1470
  7. N. S., 1987, 'Thermoplastic Stamping Press Serves Automotive,' Modern Plastics, pp. 16-21
  8. Lee, J. H., Rhee, J. M. and Namgung, C, 1998, 'Spring-Back Phenomena of Chopped Fiber Reinforced Polypropylene in Solid-Phase Forming,' ICCE/5, pp. 761-762
  9. Lee, J. H. and Choi, C. C, 1999, 'Mechanical Properties Solid-Phase Formed Glass Fiber Reinforced Polypropylene,' ICCE/6, pp. 457-458
  10. 이중희, 이정권, 이경엽, 2000, '유리섬유의 특성이 열가소성 복합재료의 기계적 성질에 미치는 영향,' 대한기계학회논문집 A권, 제24권, 제7호, pp. 1697-1702
  11. Youssef, Y. and Denault, J., 1998, 'Thermo-formed Fiber Reinforced Polypropylene: Micro-structure, Mechanical Properties and Residual Stresses,' Polymer Composites, Vol. 19, No. 3
  12. Arroyo, M, Avalos, F, and Lopez-Manchado, M. A., 1997, 'Crystallization Kinetics of Polypropylene: II. Effect of the Addition of Short Glass Fibres,' Polymer Vol. 38, No. 22, pp. 5587-5593 https://doi.org/10.1016/S0032-3861(97)00102-X
  13. Perez-Cardnas, Fernando C, Del Castillo, L. Felipe, and Vera-Graziano, Ricado, 1991, 'Modified Avrami Expression for Polymer Crystallization Kinetics,' Journal of Applied Polymer Science, Vol. 43, pp. 779-782 https://doi.org/10.1002/app.1991.070430416