• Title/Summary/Keyword: Glass Fiber Composites

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Half-dome Thermo-forming Tests of Thermoplastic Glass Fiber/PP Composites and FEM Simulations Based on Non-orthogonal Constitutive Models (열가소성 유리섬유/PP 복합재의 반구돔 열성형 평가 및 비직교 구성방정식을 이용한 FEM 수치해석)

  • Lee, Wonoh
    • Composites Research
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    • v.29 no.5
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    • pp.236-242
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    • 2016
  • In this work, tensile and in-plane shear tests for thermoplastic glass fiber/polypropylene composites were performed at a thermo-forming temperature and their properties were characterized and mathematically expressed by using the non-orthogonal constitutive model. As for the thermo-forming test, half-dome experiments were carried out by varying the usage of a releasing agent and the weight of holders. As results, the optimum final shape having well-aligned symmetry and no wrinkle formation was obtained when the releasing agent was used, and it was found that the careful control of a holding force is crucial to manufacture the healthy product. Furthermore, FEM simulations based on the non-orthogonal model showed similar final shapes and tendency of wrinkle formation with experimental results, and confirmed that wrinkles increase with less holding force and higher punch force is required under high frictional condition.

Synergistic Effect in Mechanical Properties of Sheet Molding Compound via Simultaneous Incorporation of Glass Fiber and Glass Bubble Fillers (유리섬유와 유리버블에 의한 Sheet Molding Compound 강도의 시너지 효과)

  • Noh, Ye Ji;Lee, Yong Cheol;Hwang, Taewon
    • Composites Research
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    • v.31 no.1
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    • pp.8-11
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    • 2018
  • Sheet molding compound (SMC) is one of the most economical fiber reinforced composite fabrication processing for automotive applications. In this study, we studied the optimum formulation for the production of SMC which shows low specific gravity without lowering the mechanical properties by using glass bubble (GB) which is a low specific gravity filler and glass fiber (GF) as a reinforcing material. The tensile strength increased with the increase of the GF in the SMC, and the specific gravity decreased with the increase of the GB. The synergistic effect of improving the mechanical properties as the specific gravity is lowered is found in the optimum formulation. The synergy effect was confirmed by the internal structure analysis that the dispersion effect of the crack propagation of the GB and the improvement of the binding force between the fiber and the matrix due to the incorporation of the GB.

Fabrication and Characterization Evaluation of Prepreg with Unidirectional Glass Fibers for Use of Automobile Bumper Beams (자동차 범퍼빔용 일방향 유리섬유 프리프레그의 제조 및 특성평가)

  • Kim, Hyoung-Seok;Kim, Jin-Woo;Seo, Jin;Lee, Dong-Gi;Sim, Jae-Ki
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.5
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    • pp.806-811
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    • 2013
  • In this study, to prevent the nonhomogeneity of fiber orientation during the molding of GFRP composites, GFRP prepreg was fabricated using roving fiber and polypropylene resin. Analyses on the degree of impregnation, tensile strength, and microstructure were conducted on the fabricated prepregs. A lower pulling speed, higher resin temperature, and longer die length showed a greater degree of impregnation of the prepreg. The scanning electron microscope (SEM) micrograph showed, a homogeneous fiber orientation. As a result, fundamental techniques for improved productivity were suggested for the manufacturing field.

Strength Characteristics and Non-Destructive Evaluation of Composites with Heat Damage (국부열손상을 받은 복합재료의 강도특성 및 비파괴평가)

  • Nam, Ki-Woo;Kim, Young-Un
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.173-178
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    • 2002
  • Fourier transform has been one of the most common tools to study the frequency characteristics of signals. With the Fourier transform alone, it is difficult to tell whether signal's frequency contents evolve in time or not. Except for a few special cases, the frequency contents of most signals encountered in the real world change with time. Time-frequency methods are developed recently to overcome the drawbacks of Fourier transform, which can represent the information of signals in time and frequency at the same time. In this study, heat damage process of a carbon fiber reinforced plastic(CFRP) and glass fiber reinforced plastic(GFRP) under monotonic tensile loading was characterized by acoustic emission. Different kinds of specimens were used to determine the characteristics of Strength and AE signals. Time-frequency analysis methods were employed for the analysis of fracture mechanism in CFRP such as matrix cracking, debonding and fiber fracture.

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Study on the Improvement of Epoxy Property for Aluminum Conductor Composite Core (복합재료 중심인장선용 에폭시 물성 개선 연구)

  • Heo, Seok-Bong;Kang, Junyoung;Youn, Young-Gil;Goh, Munju;Kim, Nam Hoon
    • Composites Research
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    • v.32 no.6
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    • pp.349-354
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    • 2019
  • The Aluminum conductor composite core consists of fast-curing thermosetting epoxy used as reinforcements and carbon fiber and glass fiber used as matrix. In this study, we have investigated fast curing epoxy cured products used for composite core(Aluminum Conductor Composite Core, ACCC). Tetrafunctional epoxy(PA 806) was used as a multifunctional epoxy, along with two kinds of curing agents, MNAn(5-Methyl-5-norbornene-2,3-dicarboxylic anhydride) and HHPA(Hexahydrophthalic Anhydride), to make an epoxy cured product and their properties were evaluated. Optimum conditions are confirmed by varying the content of curing accelerator in the selected epoxy and curing agent.

A Study on the Compression Moldablity for Continuous Fiber-Reinforced Polymeric Composites ―Part 1 : The Mechanical Propertis and the Cup-type Compression Moldability for Numbers of Needling― (연속섬유강화 플라스틱 복합재료의 압축성형에 관한 연구 -제I보 : 니들펀칭횟수에 따른 물성치 및 컵형 압축성형성-)

  • 오영준;김형철;김이곤
    • Composites Research
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    • v.12 no.5
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    • pp.31-39
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    • 1999
  • Glass-fiber reinforced polymeric composites provide the desitable properties of high stiffness and strength as well as specific weight. Hence, they have become some of the most important materials in several industries. These composites can be grouped into thermoplastic and thermoset composites, with thermoplastic composites having several advantages over thermoset composites in mechanical properties and processing. As a result, the study of the material behavior and forming techniques of such composites has attracted considerable attention in recent years. When the continuous fiber-reinforced polymeric composites are molded by flow molding, the molded parts leads to be nonhomogeneity and anisotropic because of the separation and orientation of fibers. As the characteristics of the products are greatly dependent on the separation, it is very important to clarify the separation in relarion to molding conditions, fiber mat structures and mold geometry. In this study, the effects of the mold geometry and the fiber mat structure on the compression moldability are studied using the cup-type molding.

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An approach to a novel modelling of structural reinforced glass beams in modern material components

  • Foti, Dora;Carnimeo, Leonarda;Lerna, Michela;Sabba, Maria Francesca
    • Advances in Computational Design
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    • v.7 no.3
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    • pp.173-188
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    • 2022
  • In modern buildings, glass is considered a structurally unsafe material due to its brittleness and unpredictable failure behavior. The possible use of structural glass elements (i.e., floors, beams and columns) is generally prevented by its poor tensile strength and a frequent occurrence of brittle failures. In this study an innovative modelling based on an equivalent thickness concept of laminated glass beam reinforced with FRP (Fiber Reinforced Polymer) composite material and of glass plates punched is presented. In particular, the novel numerical modelling applied to an embedding Carbon FRP-rod in the interlayer of a laminated structural glass beam is considered in order to increase both its failure strength, together with its post-failure strength and ductility. The proposed equivalent modelling of different specimens enables us to carefully evaluate the effects of this reinforcement. Both the responses of the reinforced beam and un-reinforced one are evaluated, and the corresponding results are compared and discussed. A novel equivalent modelling for reinforced glass beams using FRP composites is presented for FEM analyses in modern material components and proved estimations of the expected performance are provided. Moreover, the new suggested numerical analysis is also applied to laminated glass plates with wide holes at both ends for the technological reasons necessary to connect a glass beam to a structure. Obtained results are compared with an integer specimen. Experimental considerations are reported.

Evaluation of Fracture Detection Function for the FRP by Electrical Resistance Measurement (전기저항 측정에 의한 FRP의 파괴 예측 기능의 평가)

  • Sin, Sun-Gi;Kim, Yeong-Hui;Lee, Jun-Hui
    • Korean Journal of Materials Research
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    • v.12 no.2
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    • pp.135-139
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    • 2002
  • Carbon powders (CP) and carbon fiber (CF) were introduced info glass fiber reinforced plastics (FRP) composites to obtain fracture detection function. The composites were evaluated through the relation between a load-displacement curve and an electrical resistance change curve in three point bending test. CP containing FRP (CP-FRP) has a sensitivity of electrical resistance change at much lower load level than CF containing FRP (CF-FRP). In loading-unloading tests, CP-FRP showed a large amount of residual electrical resistance which enables the estimation of loading hysteresis.

Manufacturing of fully impregnated prepreg tape and its applications (완전 함침된 프리프레그 테이프의 성형방법 및 응용분야)

  • Lee, Geon-Woong;Park, Min;Kim, Jun-Kyung;Choe, Chul-Rim;Lee, Jae-Shik;Jeong, Ho-Gap
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.245-248
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    • 2002
  • Research on the high performance and strength thermoplastic/continuous fiber composites was performed. New concept of impregnating die for developing continuous strand and prepreg tape of engineering plastic/glass fiber was introduced and estimated. Fully impregnated prepreg strand and tape was successfully manufactured through the new pin structure of impregnating die and control of spreading variable. Also design variables for stability of increasing processing speed were shown. And tensile strength of prepreg tape manufactured in this study was much higher than composites made by other competition company.

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Evaluation of Low Velocity Impact Damage and Compressive Strength After Impact for Laminate Composites Applied to Lightweight Bogie Frame Induced by Flying Railway Ballast (도상자갈 비산에 의한 경량 대차프레임 적용 적층 복합재의 저속충격 손상 및 충격 후 압축 강도 평가)

  • Goo, Jun-Sung;Shin, Kwang-Bok;Kim, Jung-Seok
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2661-2665
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    • 2011
  • In order to evaluate the structural integrity of a GFRP composite bogie frame due to flying railway ballast, the low velocity impact test and compressive test after impact was conducted for glass fiber/epoxy 4-harness satin woven laminate composites applied to skin part of a bogie frame. The impact test was performed using a instrumented impact testing system with energy levels of 5J, 10J and 20J and the designed impactor based on typical railway ballast shapes such as sphere, cube and cone to simulate the ballasted track environments. The compressive strength was tested to according to ASTM D7137 to evaluate the degradation of mechanical property of impact damaged laminate composites. The results showed that the damage area and the degradation of compressive strength after impact for laminate composites was increased with increase in impact energy for all ballast shapes and was particularly most influenced by cone ballast shape.

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