• Title/Summary/Keyword: General molds

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Fabrication and Properties of Ni and Ni-W Electroplated Molds Using LIGA-like Process for Replication of Micro Components (LIGA-like 공정을 이용한 마이크로 부품 복제용 Ni과 Ni-W 금형 제조 및 특성)

  • Hwang, W.S.;Park, J.S.;Kang, Y.C.;Cho, J.W.;Park, S.S.;Lee, I.G.;Kang, S.G.
    • Korean Journal of Materials Research
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    • v.13 no.1
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    • pp.6-10
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    • 2003
  • Electroplated Ni and Ni-W micro-molds using LIGA-like process for replication of micro-components such as microfluidic parts and micro optical parts have been investigated. In general, it is hard to produce micro-parts using conventional mechanical processes. Micro-mold formed by LIGA-like process could fabricate micro-parts with high aspect ratio. In this paper, fabrication and properties of electroplated Ni molds with varying applied current types as well as those of Ni-W molds were investigated. Ni molds fabricated under pulse-reverse current showed the highest hardness value of about 160 Hv. Ni-W molds showed the hardness of about 500 Hv which was much harder than that of Ni electroplated molds. The above results suggested that high quality micro-molds could be fabricated by using Ni electroplating of pulse-reverse type for core molds and sequential Ni-W alloys coating.

Effect of L.D Converter Slag Hardener on the Collapsibility of Sand Molds Using Sodium Silicate Binder (규산소오다계 자경성주형의 붕괴성에 미치는 L.D 전로 슬래그 경화제의 영향)

  • Choi, Jun-Oh;Park, Sung-Taik;Han, Yun-Sung;Choi, Chang-Ock
    • Journal of Korea Foundry Society
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    • v.23 no.5
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    • pp.235-243
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    • 2003
  • The collapsibility of sodium silicate-bonded sands mixed with the L.D converter slag powder to form a hardener were investigated. Five to six percent sodium silicate on the basis of silica sand and 30-40% L.D converter slag powder on the basis of sodium silicate, were mixed and the compressive strength, surface stability index(SSI), bench time, retained strength of the standard sand specimens were measured. The properties were similar to those of general inorganic bonded self-setting molds. The compressive strength and surface stability index were increased and the retained strength and bench time were decreased with increased amount of the L.D converter slag powder. The retained strength of sodium silicate-bonded self-setting molds with the L.D converter slag powder were decreased than $CO_2$ sand molds. The collapsibility of sodium silicate-bonded self-setting molds with the L.D converter slag powder were superior in comparison with $CO_2$ sand molds. The L.D converter slag powder could be used as hardener and collapse agent for the sodium silicate-bonded self-setting molds.

A Method for Generation of Grinding Map based on Automatic Mold Measurement (금형 자동측정에 의한 사상맵 생성)

  • Jeoung, Nam-Yeoung;Cho, Jin-Hyung;Oh, Hyun-Seung;Lee, Sae-Jae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.41 no.4
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    • pp.248-255
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    • 2018
  • Ensuring the quality of molds is one of the major issues in mass production. In general, securing the quality of the molds is achieved by repeating grinding and die spotting after machining the molds based on engineer's decision. However, this heuristic method is affected by the engineer's skill and working environment. Therefore, a lot of time and resources are needed in order to ensure quality. In this study, ensuring the quality of molds using grinding map which is generated using automatic measurement is proposed. An automatic measuring system based on CMM (Coordinate Measuring Machine) is developed for measuring the molds. This system generates the measurement path automatically using the 3D CAD model of products. CAD (ComputerAided-Design), CAM (Computer-Aided-Manufacturing), and CAQ (Computer-Aided-Quality) technology is integrated using DMIS (Dimensional Measuring Interface Standard) format in the automatic measuring system. After measuring the molds, a grinding map is generated using the gap between the CAD model and measured values of mold. The grinding map displays the machining tendency and the required amount of grinding with values on a 3D map. Therefore, the quality of molds can be ensured with exactness and quickness based on the grinding map. This study shows that integrating the planning, measuring, and analyzing based on computer technology can solve the problem of quality assurance of mold using the proposed method, therefore the productivity can be increased.

A Study on Nano-polishing of Injection Molds using Fixed Abrasive Pad (고정입자패드를 이용한 사출금형의 나노 폴리싱에 관한 연구)

  • Choe, Jae-Yeong;Kim, Ho-Yun;Park, Jae-Hong;Jeong, Hae-Do;Seo, Heon-Deok
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.212-220
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    • 2002
  • The finishing process for die and mold manufacturing is very important because it influences the final quality of products. Injection molds need higher quality surface than general purpose dies and molds. Conventional polishing can not make mold surface down to nanometer roughness efficiently because of their loading and glazing. This paper focused on the development of fixed abrasive pad using water swelling mechanism of polymer binder network. Self-conditioning was recognized as the long term polishing stabilization tool without any loading or glazing because water makes fixed abrasives free by swelling of the pad. Consequently, stable nano-polishing process has been applied on the injection mold, from the experimental results with polished surface roughness of Ra 15.1nm on STD-11 die steel.

A Study on the sealing Characteristic of Automobile Waterproof Connector (자동차용 방수커넥터의 밀봉특성에 관한 연구)

  • Ko, Young-Bae;Park, Hyung-Pil;Lee, Jeong-Won;Cha, Baeg-Soon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.4
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    • pp.1859-1864
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    • 2014
  • Liquid silicone rubber(LSR) has been applied to various products such as electronic devices owing to its excellent thermal and chemical resistance. Hyperelastic materials, however, have properties distinguished from general metal materials. Hyperelastic materials show elastic behaviors in the range of large deformation in which load has the nonlinear relation with deformation. In addition, they have characteristics of nonlinearity, incompressibility, in large scale. On account of such characteristics, there are many difficulties in design and production using these materials. In this study, the load-deformation relation obtained from tension and compression tests was applied to finite element analysis in order to design waterproof connectors for automobiles. Furthermore, the effectiveness of the finite element analysis was confirmed by comparing the results of analysis with those of performance tests.

Antimicrobial Characteristics Against Spoilage Microorganisms and Food Preservative Effect of Cinnamon (Cinnamomum cassia Blume) Bark Extract (계피추출물의 부패미생물에 대한 항균특성과 식품보존효과)

  • 정은탁;박미연;이은우;박욱연;장동석
    • Journal of Life Science
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    • v.8 no.6
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    • pp.648-653
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    • 1998
  • The development of natural food preservatives instead of chemical synthetic food preservatives is world wide inte-rest. Authors already investigated that cinnamon bark extract revealed antimicrobial activity against general spoilage microorganisms of food especially its acitivity was stronger against molds than against bacteria. In this paper, authors examined the mirobial flora from the spoiled fish meat paste products and also checked the possibility of cinnamon bark extract food preservative for prolong the shelf life of the fish paste product and breads. The predominat bacteria was Bacillus sp. as about 98% of the total microorganisms isolated from unpacked or packed spoiled fish meat paste products. While molds and yeast are not detected from the vacuum packed products. The MIC(minimum inhibitory concentration) of cinnamon bark extract against the isolated spoilage bacteria and molds was 160~640$\mu\textrm{g}$/$m\ell$ and 40~80$\mu\textrm{g}$/$m\ell$, respectively. When the diluted cinnamon bark extract (the extract : ethanol=1 : 3) was sprayed on the surface of fried fish meat paste product, molds growth was delayed by 2 days at room temperature. The shelf lifes of sandwich and glutinousrice bread which surface sprayed with the diluted extract(1 : 1) was extended by 5 and 7 days, respectively.

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Aflatoxin: Factors Affecting Aflatoxin Production (Aflatoxin과 그 생성(生成)에 관련되는 주요인(主要因))

  • Park, Kun-Young
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.13 no.1
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    • pp.117-126
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    • 1984
  • Aflatoxins are toxic and carcinogenic secondary metabolites which are produced by trains of A. flavus and A. parasiticus during their growth on foods and feedstuffs. Aflatoxins are a group of closely related heterocyclic compounds of which $B_1$, $B_2$, and $G_2$ are the major members. Aflatoxins are synthesized via a polyketide pathway in which the general steps are acetate, an-thraquinones, xanthone and aflatoxins. Aflatoxin formation is favored by high moisture or high $a_w$(0.95${\sim}$0.99). The limiting $a_w$ for aflatoxin production on agricultural commodities is 0.83. Optimum temperature for aflatoxin production by the molds is $25{\sim}30^{\circ}C$ and the incubation time for the maximum production of the toxin is 7${\sim}$15 days. The limiting temperatures for aflatoxin production are ${\leq}7.5^{\circ}C\;and\;\geq40^{\circ}C$. Cycling temperatures may or may not stimulate aflatoxin production depending on the amplitude of cycling, substrate and strains of molds. Aflatoxin pro-ducing molds are aerobic organisms and thus have a requirement for oxygen. A decreasing $O_2$ concentration and/or increasing concentrations of $CO_2$ or $N_2$ depress the mold growth and aflatoxin formation. A. flavus grows competitively or associatively in the presence of other microorganisms and occasionally loses the competition with other microorganisms. Some lactic acid bacteria have been shown to reduce growth and aflatoxin production by A. parasiticus. Carbon source is the most important nutritional factors affecting aflatoxin formation by the molds. Sucrose, fructose and glucose are the most favorable carbon sources. Food substrates of plant derived products which have high carbohydrate content such as agricultural commodities and their products are most vulnerable to contamination by aflatoxins.

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Analysis in Microstructures and Co Volume of WC Powder According to the Lifespan of WC-Co Molds for Cold Forging (냉간단조용 WC-Co 금형의 수명에 미치는 WC 분말의 미세구조 및 Co 부피 분율의 분석)

  • Jeongseok Oh;Jini Park;Sang-yeob Lee;Choong-Heui Chung;Jeong-muk Choi;Joon sik Park
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.5
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    • pp.270-276
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    • 2023
  • In this study, we analyzed two types of cold forging dies commonly used for manufacturing general nuts and screws to investigate the differences in WC powder according to the lifespan. For both Type I and Type II dies, it was observed that as the lifespan of the molds increases, the area fraction of Co becomes larger and the size of the powder becomes smaller. Moreover, there is a trend where the strength also increases as the lifespan gets longer. Actually, the hardness value of the sample with the longest lifespan is ~ 131 HV higher than the specimen of the shortest lifespan, It is noted that the reduction in toughness of the WC-Co mold is caused by insufficient Co and the decrease in contact surface area of WC-Co results in a reduced bonding surface area. The lifespan of cold-working WC molds increases when the W content and the volume fraction of WC are high, and the size of the WC powder is small. The results can significantly enhance producing high-quality molds with an extended lifespan using WC powder for cold forging.

Study on the Strength Development of Fly ash Replace Concrete by a In-situ Temperature System (온도추종 양생 장치에 의한 플라이애쉬 치환 콘크리트의 강도 발현 성상)

  • Lee, Gun-Cheol;Yoon, seung-joe;Lee, Gun-Young;Choi, Jung-Gu;Kim, Kyoung-Min
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.126-127
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    • 2014
  • At construction sites, due to the reason of inconvenience and difficulties of producing and using curing equipment and when it comes to measuring compression strength of the actual structure, strength of structure concrete according to general standards which are suggested in concrete standard specification are assessed. However, this method does not consider various variables of the sites such as kinds concretes and sizes of frame works so that it is not easy to measure proper curing period and strength. Thus, this study reviews description of strength development according to In-situ temperature system and analyzes and compares properties of strength development of the existing curing methods such as sealing curing so that it provides basic materials for period of removal of molds.

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Storeability and Cooking Property of Dried Oak Mushroom Treated with Ethylene Oxide and Gamma Radiation (감마선 조사와 훈증 처리된 건조 표고버섯의 저장성 및 조리 적성)

  • 김영재;김종군;조한옥;변명우;권중호
    • Journal of Food Hygiene and Safety
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    • v.2 no.1
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    • pp.29-34
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    • 1987
  • ABSTRACT$.$ Ethylene oxide (E.O) fumigation and gamma irradiation were applied to compar$.$ ative researches on the microbiological, physical and cooking quality of dried oak mushroom stored at $25^{\circ}C$ and different relative humidities. The equivalent moisture contents of dried oak mushroom for the limiting growth of general molds and xerophilic mold at $25^{\circ}C$ were shown to be 17% and 27% respectively. Total aerobic bacteria, molds and coliforms were sterilized at 5 kGy irradiation but E.O. fumigation was proved insufficient to eliminate the molds. The hydration rate of dried oak mushroom increased according to the increase of irradiation dose and soaking temperatures. and an irradiation by 5 kGy could shorten the hydration time of the sample as compared to E.O. treatment and control group. Sensory evaluation for the irradiated cooked sample was not significantly different in flavour but the texture of the gamma irradiated sample was significantly better(p < 0.01) than that of E. O. fumigated sample.sample.

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