• Title/Summary/Keyword: Gear noise

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Physics-based Diagnostics on Gear Faults Using Transmission Error (전달오차를 이용한 물리기반(Physics-Based) 기어고장진단 이론연구)

  • Park, Jungho;Ha, Jongmoon;Choi, Jooho;Park, Sungho;Youn, Byeng D.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.505-508
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    • 2014
  • Transmission error (TE) is defined as "the angular difference between the ideal output shaft position and actual position". As TE is one of the major source of the noise and vibration of gears, it is originally studied with relation of the noise and vibration of the gears. However, recently, with the relation of mesh stiffness, TE has been studied for fault detection of spur gear sets. This paper presents a physics-based theory on fault diagnostics of a planetary gear using transmission error. After constructing the lumped parameter model using DAFUL, multi-body dynamics software, we developed a methodology to diagnose the faults of the planetary gear including phase calculation, signal processing. Using developed methodology, we could conclude that TE could be a good signal for fault diagnostics of a planetary gear.

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Nonlinear Analysis of Gear Drive System due to Misalignment (정렬불량에 의한 기어 구동계 비선형 해석)

  • Lee, B.H.;Choi, Y.S.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.31-36
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    • 2002
  • Even through the problem of misalignment is of great importance, not much work has been reported in the literature on the effect of misalignment on the vibrations of the gear-bearing systems. Therefore, the nonlinear dynamic characteristics of the gear drive system due to misalignment are investigated in this work. Transmission error for helical gear and bearing nonlinear stiffness is calculated. The equation of motion of the gear drive system is modelled using the time-varying gear meshing stiffness, bearing nonlinear stiffness, and bearing pre-load due to the housing deformation. Numerical analysis lot the gear drive system show the result of misalignment effect - sub-harmonic component, bearing pre-load effect, and another nonlinear phenomenon. And the numerical analysis are verified by the experimental result.

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Dynamic Characteristics of a Turbo-chiller Rotor-Bearing System having a Lateral-Torsional Coupling by Gear Mesh Effect (기어 물림 효과에 의한 횡-비틀림 연성을 갖는 터보-냉동기 로터-베어링 시스템의 동특성)

  • Lee, An-Sung;Ha, Jin-Woong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1034-1039
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    • 2000
  • In turbo-machines operated at high speeds through gear speed increasers a precise coupled analysis of lateral and torsional vibrations is required to achieve highly reliable designs with low vibration and low noise levels, where the vibration coupling is due to the gear pair mesh stiffness. In this paper, applying the generalized coupled lateral-torsional finite element model of a gear pair element, has been analyzed a coupled lateral-torsional vibration of the prototype 800 RT turbo-chiller rotor-bearing system with a bull-pinion gear speed increaser. Results have shown that the coupled torsional natural frequencies have decreased due to the coupling effect of lateral vibration and particularly, the 2nd torsional natural frequency and its mode shape have had big changes. However, changes of lateral vibration characteristics have been noticed only at high lateral whirl natural frequencies above 15,000 rpm.

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Vibrational analysis of driveline for reducing differential gear vibration (차동 기어의 진동 저감을 위한 동력 전달계 진동 해석)

  • 최은호
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.3
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    • pp.96-102
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    • 1997
  • Eigenvalue analysis of vibration mode and an analysis by frequency response among the methods of predicting gear noise are related with transmitting sound of vibration. In this study we intended to reduce the vibration noise of differential gear by reducing torque fluctuation of drive pinion shaft which causes vibration noise of differential gear in rear wheel drive vehicles. For this we developed multi-degree of freedom analysis model in which mass moment of inertia and torsional spring combined and we examined the influence of torsional vibration of driveline elements by performing forced vibration analysis of engine excitation torque. We studied the methods for reducing torsional vibration of driveline according to the design factor of propeller shaft and examined the effects reducing vibration in differential gear by applying flexible coupling.

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A Research for the Noise Development of the FF 8th Speed Automatic Transmission (전륜 8속 자동변속기 소음 개발에 대한 연구)

  • Lee, Hyun Ku;Hong, Sa Man;Kim, Moo Suk;Hur, Jin Wook;Yoo, Dong Kyu
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.5
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    • pp.559-566
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    • 2016
  • This study shows a development procedure and results of noise reduction for a new developed FF 8th speed automatic transmission. Based on planetary gear operating frequency analysis using PTA(planetary transmission analysis) program developed in 2012, It is expected that gear noise of the rear planetary gear set could be recognized easily in the concept design stage. Therefore, pRMC (planetary run many cases) analysis program that is developed in 2012 was applied to minimize the planetary gear noise level and noise distributions versus torque. To minimize noises coming from oil pump and final gears of a new transmission, several changes were applied, such as changing the clearance of double angular ball bearing, the oil pump rotor tooth number from 9 to 11 and the oil pump type from parachoid to megafloid and so on. Besides, stiffness values of the transmission case and the mount bracket were measured and reinforced properly. Finally, The total noise of the new FF 8th speed automatic transmission was developed successfully. Furthermore, E.O.L. testers also have been adapted to control the noise quality of automatic transmission assembly in the manufacturing factory. This paper could provide practical solutions to the automatic transmission NVH problems.

On the Approximate Solution of Aircraft Landing Gear under Nonstationary Random Excitations (비정상 랜덤 가진력을 받는 항공기 착륙장치의 응답해석 기법연구)

  • 황재혁;유병성;공병식
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.10a
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    • pp.345-351
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    • 1997
  • The motion of an aircraft landing gear over rough runway at variable speed is nonstationary. hi this paper, a method for the computation of nonstationary response variance is presented which uses a state space form for the combination of landing gear and runway excitation. The dynamic characteristics of the landing gear under nonstationazy random excitations has also been analyzed using the proposed method. The formulation is for linear systems of arbitrary order and allows any deterministic velocity history.

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Fault Detection and Damage Pattern Analysis of a Gearbox Using the Power Spectra Density and Artificial Neural Network (파워스펙트럼 및 신경망회로를 이용한 기어박스의 결함진단 및 결함형태 분류에 관한 연구)

  • Lee, Sang-Kwon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.4
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    • pp.537-543
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    • 2003
  • Transient vibration generated by developing localized fault in gear can be used as indicators in gear fault detection. This vibration signal suffers from the background noise such as gear meshing frequency and its harmonics and broadband noise. Thus in order to extract the information about the only gear fault from the raw vibration signal measured on the gearbox this signal is processed to reduce the background noise with many kinds of signal-processing tools. However, these signal-processing tools are often very complex and time waste. Thus. in this paper. we propose a novel approach detecting the damage of gearbox and analyzing its pattern using the raw vibration signal. In order to do this, the residual signal. which consists of the sideband components of the gear meshing frequent) and its harmonics frequencies, is extracted from the raw signal by the power spectral density (PSD) to obtain the information about the fault and is used as the input data of the artificial neural network (ANN) for analysis of the pattern of gear fault. This novel approach has been very successfully applied to the damage analysis of a laboratory gearbox.

An Experimental Study and Analysis on NVH Behaviors of the Planetary Gear Set (유성기어세트의 소음 진동 거동에 대한 해석 및 실험적 연구)

  • Lee, Hyun-Ku;Kang, Koo-Tae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.10a
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    • pp.338-343
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    • 2009
  • In this paper, Verification of the qualitatively identical relationships existing between simulation data and experimental results allowed for a new analysis procedure of a planetary gear set -- in an automatic transmission -- to be conducted. Tooth profiles were found to be crucial to the gear mesh forces of the planetary gear set. Based on Kahraman's Model[8], dynamic resonances of the planetary gear set were found to be out of operating range. Most importantly, a 2DPLANETARY FEM program, an innovative design tool for planetary gear sets, was utilized.

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A Study on the Development of Increasing Gear Box for the High Speed Veritical In-Line Centrifugal Pump (수직축 인-라인 고속 원심펌프용 종속기 개발에 관한 연구)

  • Kim, Byung-Ok;Lee, Dong-Hwan
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.393-398
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    • 2002
  • In this study, the increasing gear boxes for the high speed vertical in-line centrifugal pump are developed through rotor dynamic analysis. The developed increasing gear boxes are two kinds for 18000rpm and 25000rpm at the output shaft. The gear sets suitable for high speed and high load are manufactured by investigating AGMA bending strength and AGMA surface strength severely. The rotor dynamic analysis on gear sets and bearings is performed in order to avoid the critical speeds and other troubles. As a result of study, the two increasing gear boxes for the high speed vertical in-line centrifugal pump are designed and manufactured.

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Sound Quality Analysis for Axle-Gear Whine Sound (액슬 와인 음질에 대한 연구)

  • Kim, Tae-Gyu;Lee, Sang-Kwon;Jo, Yun-Kyoung;Kim, Jong-Youn
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.141-146
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    • 2007
  • A gear whine sound due to the axle system is one of the most important sound qualities in a sport utility vehicle (SUV). In the previous research about the gear whine sound, it was known that it is difficult to evaluate the gear whine sound objectively by using the only A-weighted sound pressure level because of the masking effect. In this paper, for the objective evaluation of the axle-gear whine sound, the characteristics of the axle-gear whine sound is at the first investigated based on the synthetic sound technology and the new objective evaluation method for the axle-gear whine sound is developed by using the sound metrics, which is the psychoacoustics parameters, and the artificial neural network (ANN) used for the modeling of the correlation between objective evaluation and subjective evaluation.

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