• Title/Summary/Keyword: Gear noise

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A Development of the Noise Quality Checking System EOL of the 6th Speed Automatic Transmission in the USA (북미 6속 자동변속기 공장 EOL NVH 개발에 대한 연구)

  • Lee, Hyun-Ku;Kim, Moo-Suk;Hwang, Seon-Yang;Yoo, Dong-Kyu;Kang, Koo-Tae;Lee, Tae-Hwi
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.7
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    • pp.657-664
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    • 2011
  • This paper shows a whole noise quality checking system for the new developed 6th speed automatic transmission manufactured in USA. Due to demand for manufacturing of the high NVH quality transmissions in the mass product line, some special checking system called EOL NVH is adapted. This EOL system is using vibration sensor and analysis technologies. Through adapting vibration analysis technologies and functions likewise RMS, crest factor, harmonics, peak, band and order tracking, various noise problems caused by wear, nick and deformations could be successfully detected and predicted. Therefore, automatic transmissions manufactured in the USA could get high NVH quality. The developing process described in this paper and results on EOL system will offer good guides to the engineers who built the next transmission factory.

Vibration Analysis of Small Universial Motor by Regression Analysis (회귀분석을 이용한 소형 유니버셜 모터의 진동해석)

  • Cha, W.J.;Choi, Y.S.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.86-91
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    • 2002
  • The regression analysis in the six sigma process is used to reduce the vibration of an electric grinder. The vibration characteristics and the contribution of each part to overall vibration of the electric grinder is investigated through various vibration measurements and frequency analysis for the assembled and disassembled one. Then the application of the regression analysis finds out that the rotating components of the armature have more severe contributions to the overall vibration than the frequency components of the fan or the gear part, which is decided with higher value of the coefficient of determination. The unbalance and looseness of the armature and the fan are tested again by the regression analysis in order to decide how much unbalance or looseness should be reduced for the predetermined goal of vibration level of the electric grinder. These results show that the regression analysis can be a valuable tool in production line to decide where and how much faults needs to be adjusted for the reduction of vibration and noise.

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Dynamic Analysis of the Power Transmission System in an Industrial Robot (산업용 로봇 손목의 동력 전달계에 대한 동특성 해석)

  • Kim, Woo-Hyung;Chung, Jin-Tai
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.150-155
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    • 2008
  • Dynamic characteristics of a wrist power transmission examine closely with mass property, to present a model which is able to induce the vibration is ultimately the purpose. A robot wrist power transmission for analysis model gets the mass property through the approach to be the experimental. A bearing equivalent stiffness which supports the axis and a gear contact equivalent stiffness are determined by the simplicity analysis model compared the result of the experiment. We calculate the vibration tendency of the robot wrist power transmission by an analysis tool which is called the RecurDyn. We compared it with a signal analysis experiment's which a robot operation happens which is based on the ambient noise.

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Optimization of the Tooth Surface in the Helical Gears Using a Response Surface Method (반응표면법을 이용한 헬리컬기어 치형수정의 최적화)

  • Park, Chan-Il
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.760-763
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    • 2005
  • Optimum design of the tooth surface for the reduction of transmission error is very difficult to determine analytically due to nonlinearity of transmission error under the several load condition. The design of tooth surface that can give a low noise under the various load condition is very important. Therefore, this study proposes the method to determine the optimal lead curve and robust design of the tooth surface by using the response surface method. To do so, the design variables are selected by a screening experiment. Then the fitted regression model Is built with the check of the usefulness of the model. The model with constraints is solved to obtain the optimum values for the lead curve and the robust design fur the tooth surface.

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Study on Optimal Design and Analysis of Worm Gear and Casing of 5 Ton Class Worm Gear Reducer (5톤급 웜기어 감속기의 워엄기어와 케이싱의 최적설계 및 해석에 관한 연구)

  • Cho, Seong Hyun;Jeon, Chang Min;Qin, Zheon;Kim, Dongseon;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.12
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    • pp.15-21
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    • 2019
  • The worm reducer is capable of quadrature power transmission when the shafts are disposed at right angles to each other. Since a large reduction ratio can be obtained of up to approximately 1/100 and a sliding movement is performed during operation compared with other gears, the noise and vibration are small, and there is the advantage that reverse rotation can be prevented. On the other hand, severe wear and damage are displayed on the gear and worm tooth surface, and many defects, such as intense heat generation of the reducer, occur. In the reducer case, the four-piece casing method was selected to solve the problems of heat generation, transmission efficiency, and assemblability. In this paper, we analyzed the problems of the worm and worm wheel (the core parts of a 5-Ton worm reducer) and casing through these methods and researched how to solve them.

Analysis of Permanent Magnet Eddy Current Loss by Permanent Magnet Attaching Method of Magnetic Gears (마그네틱 기어의 영구자석 부착방법에 따른 영구자석 와전류손실 분석)

  • Park, Eui-Jong;Kim, Sung-Jin;Jung, Sang-Yong;Kim, Yong-Jae
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.6
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    • pp.911-915
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    • 2017
  • Recently, there has been an increasing interest in the non-contact power transmission method of magnetic gears. Since there is no mechanical contact, noise caused by friction can be reduced, and even if a sudden large force is applied, the impact of the gear is close to zero. Further, since the power is transmitted by the magnetic flux, it has high reliability. However, there is a problem that a loss due to a magnetic field due to use of a magnetic flux. The loss caused by the magnetic field of the magnetic gear is a joule loss called eddy current loss. In addition, the eddy current loss in the magnetic gear largely occurs in the permanent magnet, but it is a fatal loss to the permanent magnet which is vulnerable to heat. Particularly, magnetic gears requiring high torque density use NdFeB series permanent magnets, and this permanent magnets have a characteristic in which the magnetic force decreases as temperature increases. Therefore, in this paper, the eddy current loss of the permanent magnet according to the permanent magnet attaching method is analyzed in order to reduce the eddy current loss of the permanent magnet. We have proposed a structure that can reduce the eddy current loss through the analysis and show the effect of reducing the loss of the proposed structure.

A Study of the Method for External Noise Shielding using the GIS UHF Sensor Module Applied to the Partial Discharge Signal Sensitivity and Method of Frequency Transforming in the Internal GIS (GIS내부의 부분방전신호 감도개선 및 주파수변환기법에 의한 GIS UHF Sensor 모듈의 외부노이즈차폐기법에 관한 연구)

  • Lee, Seung-Min
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.4
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    • pp.728-732
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    • 2010
  • GIS(Gas insulated switching gear) is power equipment with excellent dielectric strength and is economy merit in high confidence and stability. Recently, because equipment of GIS was occurring problem of confidence used for a long time, partial discharge on-line diagnosis systems have been importantly recognized. Partial discharge (PD) detection is an effective means for monitoring and evaluation of dielectric condition of gas insulated system (GIS). The ultra-high-frequency (UHF) PD detection technique can detect and locate the PD sources inside GIS by detecting electromagnetic wave emitted from PD source. Therefore, real-time diagnostic system using UHF detection method has been developed for this application is being expanded gradually. However, the signal of partial discharge occurring in SF6 gas is very weak and susceptible to external noises which mainly consist of PD in air. Thus, it is important to distinguish the PD in SF6 gas more sensitively from the external noises. Unfortunately, these external noise signals and the partial discharge signals have very similar characteristics. Therefore, to solve this problem, we need the signal processing method for distinguish partial discharge signals with external noise signals for improvement of SNR(signal to noise ratio) and sensitivity. In this paper, we proposed internal signal processing method for removing external noise signals with built-in pre.amplifier and frequency conversion circuit.

Analysis of Vibration Noise Spectrum in Motor-Driven Power Steering System (Motor-Driven Power Steering 시스템의 진동 소음 스펙트럼 분석)

  • Park, Han Young;Kim, Jin Young;Kang, Joonhee
    • Journal of Sensor Science and Technology
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    • v.27 no.2
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    • pp.126-131
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    • 2018
  • Unlike the hydraulic power steering (HPS) system, which operates by the high pressure of a fluid obtained from the engine power, the motor-driven power steering (MDPS) system uses an electric motor to steer the wheel without consuming engine power. To steer the wheel with an electric motor, a worm wheel and a worm gear rotating between the steering shaft and motor are required. Any imperfection during the construction of an MDPS system or in a composing part creates noise and vibration, which can be sensed by a driver. To solve the noise and vibration problems, each part must be designed to not resonate with other parts. In this work, we developed the measurement and analysis systems to obtain the noise and the vibration of an automobile MDPS system. A signal analyzer was equipped with a 96 kHz, 24-bit ADC and a 150 MHz digital signal processor. The predetermined threshold value of the vibration in the MDPS system was used to determine the pass/fail, and the results were displayed on the screen. Our system can be used in the fabrication line to swiftly determine any imperfections in the MDPS system construction.

Noise Reduction of Electric Vehicle using Passive Damping Material (수동형 패치를 이용한 전기차 소음 저감)

  • Kim, Hyunsu;Kim, Byeongil;Han, Won-ok
    • Journal of the Institute of Electronics and Information Engineers
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    • v.54 no.6
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    • pp.117-122
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    • 2017
  • Cabin noise due to the electric powertrain of electrical vehicle may consists of motor noise caused by electrical mismatch and gear noise coming from reduction gearbox. These sound may be considered rather small noise compared to those of internal combustion engine, but without masking effect, the noise can be more annoying for customer. Thus, this paper demonstrates the characteristics of electrical vehicle powertrain noise, and the effect of passive damping material for the noise reduction. The typical motor noise can be affected by the motor torque. Also, it is demonstrated that the reduction gearbox may be a weak point for the noise path compared to the motor housing. With vehicle test, it is shown that the damping patch is more effective for noise reduction with deceleration condition than with acceleration condition.

The Risk Rating System for Noise-induced Hearing Loss in Korean Manufacturing Sites Based on the 2009 Survey on Work Environments

  • Kim, Young-Sun;Cho, Youn-Ho;Kwon, Oh-Jun;Choi, Seong-Weon;Rhee, Kyung-Yong
    • Safety and Health at Work
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    • v.2 no.4
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    • pp.336-347
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    • 2011
  • Objectives: In Korea, an average of 258 workers claim compensation for their noise-induced hearing loss (NIHL) on an annual basis. Indeed, hearing disorder ranks first in the number of diagnoses made by occupational medical check-ups. Against this backdrop, this study analyzed the impact of 19 types of noise-generating machines and equipment on the sound pressure levels in workplaces and NIHL occurrence based on a 2009 national survey on work environments. Methods: Through this analysis, a series of statistical models were built to determine posterior probabilities for each worksite with an aim to present risk ratings for noise levels at work. Results: It was found that air compressors and grinding machines came in first and second, respectively in the number of installed noise-generating machines and equipment. However, there was no direct relationship between workplace noise and NIHL among workers since noise-control equipment and protective gear had been in place. By building a logistic regression model and neural network, statistical models were set to identify the influence of the noise-generating machines and equipment on workplace noise levels and NIHL occurrence. Conclusion: This study offered NIHL prevention measures which are fit for the worksites in each risk grade.