• Title/Summary/Keyword: Gear noise

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Study on the Vibration Characteristics of Yaw Gear System for Large-Capacity Offshore Wind Turbine

  • HyoungWoo Lee;SeoWon Jang;Seok-Hwan Ahn
    • Journal of Ocean Engineering and Technology
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    • v.37 no.4
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    • pp.164-171
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    • 2023
  • Vibration and noise must be considered to maximize the efficiency of a yaw system and reduce the fatigue load acting on a wind turbine. This study investigated a method for analyzing yaw-system vibration based on the change in the load-duration distribution (LDD). A substructure synthesis method was combined with a planetary gear train rotational vibration model and finite element models of the housing and carriers. For the vibration excitation sources, the mass imbalance, gear mesh frequency, and bearing defect frequency were considered, and a critical speed analysis was performed. The analysis results showed that the critical speed did not occur within the operating speed range, but a defect occurred in the bearing of the first-stage planetary gear system. It was found that the bearing stiffness and first natural frequency increased with the LDD load. In addition, no vibration occurred in the operating speed range under any of the LDD loads. Because the rolling bearing stiffness changed with the LDD, it was necessary to consider the LDD when analyzing the wind turbine vibration.

Design of Speed-Variable Driving System and Tester for Electric Forklift Truck (전동지게차용 변속 구동부 및 시험기 설계)

  • Shim, J.H.;Kang, H.K.;Ham, S.H.;Oh, S.H.
    • Journal of Power System Engineering
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    • v.12 no.3
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    • pp.38-43
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    • 2008
  • The usage of electric forklift truck is gradually increasing due to the convenience at conveying and arranging the materials in the industrial field. In this study, the author designed and suggested the optimum driving system and load tester which both of them are the most important part of the forklift truck. The planetary gear is chose to driving system because it makes big power even though the motor size is small. The gear teeth of planetary gear were designed and the designed planetary gear was tested considering the yield strength and the abrasion of gear teeth. The B-Type electric brake which consists of multiple plates and operates with non-magnetic type was connected with a single shaft in the driving system. So, it can be applied at the sudden braking situation which has the torque increment. And it has the compact size and excellent durability Load tester can give the various levels of load to the planetary gear of driving system in the electric forklift truck and it can also measure the levels of the load which were applied. Therefore, we can measure the noise, torque and perform the durability, vibration tests using load tester. It will be economical because many kinds of test can be performed using reasonable priced load tester The driving system of electric forklift truck which has sufficient competitive can be manufactured using our designed planetary gear reducer with reasonable price. The designed load tester can use for checking the performance of other reducers, as well.

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A New Approach for Detection of Gear Defects using a Discrete Wavelet Transform and Fast Empirical Mode Decomposition

  • TAYACHI, Hana;GABZILI, Hanen;LACHIRI, Zied
    • International Journal of Computer Science & Network Security
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    • v.22 no.2
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    • pp.123-130
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    • 2022
  • During the past decades, detection of gear defects remains as a major problem, especially when the gears are subject to non-stationary phenomena. The idea of this paper is to mixture a multilevel wavelet transform with a fast EMD decomposition in order to early detect gear defects. The sensitivity of a kurtosis is used as an indicator of gears defect burn. When the gear is damaged, the appearance of a crack on the gear tooth disrupts the signal. This is due to the presence of periodic pulses. Nevertheless, the existence of background noise induced by the random excitation can have an impact on the values of these temporal indicators. The denoising of these signals by multilevel wavelet transform improves the sensitivity of these indicators and increases the reliability of the investigation. Finally, a defect diagnosis result can be obtained after the fast transformation of the EMD. The proposed approach consists in applying a multi-resolution wavelet analysis with variable decomposition levels related to the severity of gear faults, then a fast EMD is used to early detect faults. The proposed mixed methods are evaluated on vibratory signals from the test bench, CETIM. The obtained results have shown the occurrence of a teeth defect on gear on the 5th and 8th day. This result agrees with the report of the appraisal made on this gear system.

The Resonance of Marine Propulsion Shaft System excited by Diesel Engine (디젤엔진의 가진에 의한 선박용 추진 축계의 공진)

  • Lee, D.C.;Kang, B.Y.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.10a
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    • pp.248-253
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    • 2009
  • The propulsion system which apply the diesel engine with reduction gear as prime mover, generally installs the elastic coupling between engine and intermediate shaft, This coupling can isolate the vibratory torque excited by diesel engine, or the excess transient torque and moment occurring by external impact. So, diesel engine and reduction gear can safely operate by elastic coupling. Unfortunately, the elastic coupling for skimmer vessel was repeatedly broken by unknown vibration during the sea trial In this paper, the authors are searching for the possibilities and causes of the elastic coupling failure, via the global vibration measurement and the past incident investigation.

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A study on wind load characteristics of wind turbines (풍력발전기의 풍하중특성에 관한 연구)

  • Kim, Jung-Su;Park, Noh-Gill;Kim, Young-Duk;Kim, Su-Hyub
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2010.10a
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    • pp.124-129
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    • 2010
  • Wind load characteristics is investigated for vibration analysis of wind turbine gearbox. A normal wind model assumed, of which the wind velocity is increased according to the height from ground. A blast wind model is assumed, of which the maximum velocity is located at the center and the velocity profile is normally distributed. The periodical torque and bending moments transmitted to the main shaft of wind turbine are investigated. The average values and the harmonic terms of the transmitted moments are studied on the wind direction of range $-45^{\circ}{\sim}45^{\circ}$ and the bending moment characteristics are examined, which is regarded as the main source of the misalignment of gear train.

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Disturbance Compensation Control Design far 2-DOF Gun Stabilization System with Gear Stiffness by Using FXLMS Algorithm (기어강성을 갖는 2-자유도 포신 안정화시스템에서 FXLMS 알고리즘을 이용한 외란 보상 제어기 설계)

  • Lim, Jae-Keun;Kang, Min-Sig
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.488-493
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    • 2005
  • In gun stabilization systems, the torque comes from the unbalance mass of gun and the base acceleration is an important source of disturbance which degrades stabilization performance. Fatigue of gear train is another important factor affecting structural safety problems. In this paper, a feedback control gain is designed by optimal control weighting to difference between motor and gun velocity, and a feedforward controller using FXLMS algorithm is adopted to investigate those problems. Experimental results show that the feedforward compensator based on FXLMS can reduce the disturbance effects. The directional convergence property according to initial conditions of the FXLMS is also shown through experiments.

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Rotordynamic Design of a Turbo-Chiller Compressor Rotor-Bearing System (터보냉동 압축기 로터-베어링 시스템의 동특성 설계)

  • 이안성;이동환;최상규
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1998.04a
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    • pp.255-260
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    • 1998
  • A detailed rotordynamic design analysis is performed with a turbo-chiller compressor rotor-bearing system. A pinion is machined into a compressor shaft and the pinion is driven by a bull gear to a rated speed of 14,600 rpm. Utilizing a finite element method each bearing loads are calculated considering various gear loadings as well as the rotor weight itself. A Partial bearing and a 3-Lobe bearing are designed as the compressor impeller out-board bearing and in-board bearing, respectively. Finally a complex rotordynamic analysis of the compressor rotor-bearing system is carried out to evaluate the system whirl natural frequencies, stabilities, and unbalance responses.

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A Disturbance Observer Design for Compensating Backlash at Robot Joint (로봇 관절의 백래쉬 보상을 위한 외란관측기 설계)

  • Ahn, Won-Ki;Huh, Uk-Youl
    • Proceedings of the KIEE Conference
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    • 2006.10c
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    • pp.187-189
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    • 2006
  • In mechanical system, gear trains have backlash innately. With the presence of inherent backlash, the overall system performance is limited in many practical control systems. It has been reported that a disturbance observer has the property of effective removing disturbance and cutting measurement noise off. The plant is remodeled with modified disturbance observer to observe and compensate backlash characteristics. And this paper describes a method to design Q filter and to analyze the effects of disturbance and measurement noise to the output. It is shown that the vibration and tracking error caused by backlash were decreased and the time constant and relative degree are important factor to design Q filter.

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Case Study for pitting of elevator's worm gear type traction machine (승강기용 웜기어 방식 권상기의 점식 발생 사례)

  • Seo, Sang-Yoon;Yang, Bo-Seok;Lee, Seon-Sun;Kim, Sung-Hyeob;Kim, Jae-Woo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.04a
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    • pp.99-104
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    • 2012
  • This paper analyzes the pitting's cause of elevator's worm gear type traction machine. To find a cause of pitting problem, we analyzed vibration, a proper design allowance and lubrication. We brought a conclusion that the cause of pitting is not a simple vibration problem, such as misalignment of worm reducer and rail, but mostly related to a designed allowance. In this case, the allowance is tight. In general, the allowance of traction machine and lubrication is varied by manufacturers. When the allowance is tight, a proper lubrication can diminish the pitting problem.

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A Study on the Analysis of Transmission Errors of Spiral Bevel Gears (스파이럴 베벨기어의 전동오차 해석에 관한 연구)

  • Shin, Gwe-Su;Lee, Kee-Hyung;Chae, Hee-Chang
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.4
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    • pp.78-89
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    • 1992
  • The most important criteria of quality of meshing and contact of gears are the low level of noise and the sufficient dimensions and location of the contact. A new approach for determination of machine-tool settings for spiral bevel gears is proposed. The proposed settings provide a function of transmission errors, the desired location and orientation of contact. The function is able to absorb piece-wise linear functions of transmission errors that are caused by the gear misalignment and to reduce the gear noise. The determination of pinion machine-tool settings is based on the local synthesis of gears. A computer program for simulation of meshing bearing contact and determination of transmission errors for misaligned has been developed.

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