• 제목/요약/키워드: Gear module

검색결과 97건 처리시간 0.022초

Cavity Design Method for Injection-Molded Spur Gears

  • Kim, Choong-Hyun;Lee, Sung-Chul;Ahn, Hyo-Sok;Chong, Tae-Hyong
    • Journal of Mechanical Science and Technology
    • /
    • 제14권1호
    • /
    • pp.65-71
    • /
    • 2000
  • Mold cavities of gears should be made larger than the product specification since plastics shrink when changing from a molten to a solid state. For injection molded spur gears, two design methods for the compensation of shrinkage are widely used. One is the module correction method and the other is the pressure angle correction method. Both methods are based on the assumption that shrinkage occurs toward the center of a molded gear. This paper deals with the shrinkage rate and proposes a method of designing gear cavity derived from the measured shrinkage rates which govern the outside diameter, the tooth depth and the tooth thickness of a molded gear. The proposed method imposes no restriction on the shrinkage direction and provides a cavity with all of the fundamental gear design parameters.

  • PDF

재생이론에 의한 헬리컬 기어장치의 신뢰성에 관한 연구 (A Study on the Reliability of Helical Gear System Using Renewal Theory)

  • 김하수;양성모
    • 한국정밀공학회지
    • /
    • 제15권6호
    • /
    • pp.90-96
    • /
    • 1998
  • Helical gear system is widely used to transmit heavy duty power with harmonies and silences between parallel shafts. This paper predicts a life with Weibull distribution and estimates a reliability based on recycle principle of helical gear systems. 2-parameter Weibull distribution is generally adopted to estimate the mechanical life and the reliability of most gear systems, because this Weibull distribution is proper to explain a characteristics or a life of parts of gear systems with linearity of probability density data on weibull data sheet. For a high reliability, this paper estimates a number of overhaul times and a number of needed substitutes (exchange attachment,1 or parts) with following renewal theory, One is make an exchange of whole module include failure attachments/parts and second estimating method is only exchange of a failure attachments / parts.

  • PDF

헬리콥터 강착장치 시뮬레이션 (Helicopter Landing Gear Ground Reaction Simulation)

  • 최형식;전향식;오경륜;배중원;남기욱
    • 한국시뮬레이션학회:학술대회논문집
    • /
    • 한국시뮬레이션학회 2004년도 춘계학술대회 논문집
    • /
    • pp.131-135
    • /
    • 2004
  • 강착장치에 의한 지면반력은 착륙과 이륙시 지면과의 상호작용을 나타내며 고도를 감지하여 지면에 접촉하였을 때 지면의 반력을 헬리콥터에 전달해주는 역할을 한다. 비행시뮬레이션에 있어서 강착장치는 비행 중 비행특성에 미치는 영향이 없기 때문에 비행특성 분석용 또는 비행제어용 비행시뮬레이션 프로그램에서는 강착장치를 생략하여 시뮬레이션 하는 경우가 많다. 하지만 훈련의 목적으로 사용하는 경우 착륙과 이륙은 큰 비중을 차지하며 무인기의 함상 착륙과 같은 시뮬레이션에서는 필수적인 요소로 대두되고 있다. 본 논문에서 강착장치는 1자유도의 mass, spring, damper의 간단한 진동시스템을 택하였고, 강착장치의 접촉점인 지면은 고도 0인 평탄한 지면으로 가정하였다. 추후 지면을 6자유도를 가지는 움직이는 평면으로 쉽게 대체할 수 있도록 벡터형식으로 된 모델을 선택하였다.

  • PDF

High Response and Precision Control of Electronic Throttle Controller Module without Hall Position Sensor for Detecting Rotor Position of BLDCM

  • Lee, Sang-Hun;Ahn, Jin-Woo
    • Journal of international Conference on Electrical Machines and Systems
    • /
    • 제2권1호
    • /
    • pp.97-103
    • /
    • 2013
  • This paper describes the characteristics of Electronic Throttle Controller (ETC) module in BLDC motor without the hall sensor for detecting a rotor position. The proposed ETC control system, which is mainly consisted of a BLDC motor, a throttle plate, a return spring and reduction gear, has a position sensor with an analogue voltage output on the throttle valve instead of BLDC motor for detecting the rotor position. So the additional commutation information is necessarily needed to control the ETC module. For this, the estimation method is applied. In order to improve and obtain the high resolution for the position control, it is generally needed to change the gear ratio of the module or the electrical switching method etc. In this paper, the 3-phase switching between successive commutations is adapted instead of the 2-phase switching that is conventionally used. In addition, the position control with a variable PI gain is applied to improve a dynamic response during a transient period and reduce vibration at a stop in case of matching position reference. The mentioned method can be used to estimate the commutation state and operate the high-precision position control for the ETC module and the high response characteristics. The validity of the proposed method is examined through the experimental results.

NC 선반 기어박스의 소음.진동 저감에 관한 연구 (A Study on Noise and Vibration Reduction of an NC Lathe Gear Box)

  • 최영휴;박선균;배병태;정택수;김청수
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2000년도 추계학술대회논문집
    • /
    • pp.94-99
    • /
    • 2000
  • When operating NC lathe, gear box which is equipped with gear train and spindle sometimes generates loud noise and excessive vibrations. In order to identify their causes, In this study, torsional and lateral vibration characteristics including critical speeds of the gear train-spindle system are first analyzed by using torsional and lateral vibration models of the gear train and shafts. Natural frequencies and modes of the gear box structure are also analyzed by impulse hammer test. Furthermore, measured vibration and noise signals are analyzed and compared with theoretical analysis results. At last it is concluded that the cause of the excessive mise and vibration is the resonance between gear meshing frequency including its side bands, shaft bending and torsional vibration frequencies, and the natural frequencies of th gear box structure. Consequently the noise and vibration levels are greatly reduced by avoiding resonance between them through the redesign of the gear module.

  • PDF

유전 알고리즘을 이용한 풍력발전기용 피치감속기의 최적 설계 (Optimum Design of Pitch Reducer for Wind Turbine Using Genetic Algorithm)

  • 김정길;박영준;이근호;남용윤;양우열
    • 대한기계학회논문집A
    • /
    • 제38권2호
    • /
    • pp.185-192
    • /
    • 2014
  • 유성기어의 설계는 모듈 등의 이산변수, 잇수 등의 정수 변수, 치폭, 종횡비 등의 연속 변수가 혼재된 복잡한 문제로 이를 해결하기 위해서는 최적 설계 기법이 적용되어야 한다. 본 연구에서는 유전 알고리즘(Genetic algorithm)을 이용한 최적 설계를 유성기어 설계에 적용하였다. 유성기어 설계시 기본이 되는 기어 잇수, 모듈, 압력각, 치폭 등과 같은 매크로 지오메트리(Macro-geometry)를 이용하여 이뿌리/치면 강도에 대한 강도 평가를 수행하였으며, 상용 프로그램과의 비교를 통해 검증하였다. 유전 알고리즘을 이용하여 기어의 체적을 최소화하기 위한 최적 설계를 수행하였으며, 이를 통하여 설계자는 초기 설계시 시행착오를 줄여 설계 시간을 단축시킬 수 있었다.

고부하 동력 전달용 WILDHABER-NOVIKOV GEAR의 치형과 강도에 대한 연구 (A Study on the, Tooth Profile and Strength of WILDHABER-NOVIKOV Gear for high Power Transmission)

  • 최상훈;박용우
    • 한국정밀공학회지
    • /
    • 제1권3호
    • /
    • pp.85-94
    • /
    • 1984
  • The WILDHABER-NOVIKOV gear, one of the circular arc gears, has the large contact area between the convex and concave profiled mating teeth, moves from one end of the tooth to the other axially making a face contact. Hence it provides a large load capacity than the Involute gear and still satisfying the law of gearing. In order to analyze the gear stress, a photoelastic investigation was carried out. Photo elastic model of the WILDHABER-NOVIKOV gears were made of Araldite CT200 in this investigation. For both the many teeth gear and the few teeth gear segments, External gears of all addendum type WILDHABER-NOVIKOV gear and the involute gear were tested. Included were the models with various profile raddi at the same pressure angle 20 .deg. and module 13.5. The flank stresses and fillet stresses of these gears were observed in each case and compared with those of gears. From this investigation, the following results were obtained. A. In the case of having many teeth gear: As the profile radius is increased, the fillet stresses of the WILDHABER-NOVIKOV gear become the same or less than that of the INVOLUTE gea, and the flank stress becomes smaller than that of the INVOLUTE gear. Therefore the better design condition is satisfied with a large profile radius. B. IN the case of having a few teeth gear: As the profile radius is increased the flank stress of WILDHABER-NOVIKOV gear becomes smaller than that of the INVOLUTE gear, but the fillet stresses become larger than that of the INVOLUTE gear. Therefore the larger design condition is satisfied with small profile radius.

  • PDF

오벌기어의 피치곡선 곡률에 따른 치형 설계 (Tooth Profile Design of an Oval Gear According to the Curvature of the Pitch Curve)

  • 이성철
    • Tribology and Lubricants
    • /
    • 제28권1호
    • /
    • pp.27-32
    • /
    • 2012
  • Oval gears are typical kinds of non-circular gears and are widely used in flow meters. This paper presents a tooth profile design of an oval gear according to the curvature of the pitch curve. The length of the pitch oval is divided by the number of teeth and the curvature of the divided points is obtained. The tooth profile is designed on the circle of the curvature as if it is the pitch circle of a gear. The teeth of the oval gear have the same module and pressure angle, but the pitch circle of each tooth differs in size. Thus, the teeth on the divided points of the pitch oval are different in shape. This type of oval gear will improve the meshing properties.