• Title/Summary/Keyword: Gear manufacturing

Search Result 413, Processing Time 0.023 seconds

The Optimal Design of Wear Pads for the Final Reduction Drive in Tactical Vehicles (전술차량용 종감속기 마모패드 최적설계에 관한 연구)

  • Shin, Hunyong;Lee, Yong-Jun;Ryu, Jungmin;Kang, Taewoo;Oh, Dae-san;Sim, Jungwook;Shin, Minsu;Son, Kwon-il
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.18 no.10
    • /
    • pp.54-59
    • /
    • 2019
  • The final reduction drive in tactical vehicles has a wear-pad that helps to maintain adequate end floating when the hub assay operates. The input axis and sun gear move repeatedly with the axis when tactical vehicle is operating. The hub assay is designed so that the wear pads won't seize during operation. Seizure of the wear pads during operation results in oil leakage. In our study, the fault mechanism was analyzed to prevent the seizure of the wear pads and an optimal design for the shape and material of the wear-pad was explored. We then observed the changes in temperature, shape, and material of several important parts.

A Study of Anti-Condensation on the Surface for Aluminum Butterfly Valves (알루미늄 버터플라이밸브의 표면 결로방지에 관한 연구)

  • Kwak, Kyung-Min;Lee, Joong-Hyoung;Cho, Kyung-Chul;Lee, Eun-Ha
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.20 no.4
    • /
    • pp.73-79
    • /
    • 2021
  • The objective of this study is to prevent or decrease condensation on the surface of aluminum butterfly valves used in high humidity air conditions. We proposed a new valve with an anti-condensation device, a heat resistance medium, instead of a conventional valve. We, then, compared the surface temperature distribution between the proposed and conventional valves using experimental and analytical methods. The size of the evaluated valve is 100A and fluid conditions are 35℃/RH 75% in the air outside the valve and 5℃ in the cooling water inside the valve. The experimental results show that the surface temperature of the proposed valve is 23~42% higher than that of a conventional valve, thereby exhibiting an anti-condensation effect. As a result, we observed the complete prevention of condensation on a gear box mounted to the proposed valve, showing surface temperature distribution above the dew point temperature of air. The analytical results are in agreement with the trends in experimental results.

Development of Heat Transfer Predicting Model for Cold forging Steel(SCr420) During Quenching Process (냉간 단조용 SCr420 강의 퀜칭 시 열전달 예측모델 개발)

  • 진민호;장지웅;강성수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2003.10a
    • /
    • pp.68-71
    • /
    • 2003
  • Heat treatment is one of the critical manufacturing processes that determine the quality of a product. This paper presents experimental and analytical results for the quench of a ring gear in stagnant oil. The goal of this study is to develop heat transfer predicting model in an overall analysis of the quenching process. Thermal conductivities which are dependant on temperatures and convection coefficients which are obtained by inverse method are used to develop the accurate heat transfer model. The results of heat transfer model have a good agreement with experimental results.

  • PDF

Machinability Characteristics of Inconel 690 Alloys (인코넬 690 합금의 절삭성에 관한 연구)

  • 황경충;윤종호;최재하;김성청
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.11 no.2
    • /
    • pp.87-94
    • /
    • 2002
  • In domestic industry, there is no manufacturers specialized in the production of cutting tools for the difficult cutting materials. Then, we have flew data about them. In this study, the gear driving high speed lathe on which is mounted by a tool dynamometer and high speed CCTV were used to measure the various machining characteristics. Relations among the cutting speed, feed rate per revolution, cutting depth, cutting forces and surface roughness ware graphically analyzed under 64 cutting conditions. The process of chip, i.e., generation, development and falling-off also were visualized for the characterization of chip shapes of the difficult-to-cut materials using the CCTV.

Development of Power Train for Feeding Box of CNC Wire Forming Machine (CNC 와이어 성형기의 피딩박스 구동장치 개발)

  • Cho, Hyun-Deog
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.16 no.2
    • /
    • pp.50-56
    • /
    • 2007
  • Wire forming machine is widely used in industries to make a variety of wire products such as coil springs and links. Along with the rapid development of CNC technologies, the usage of wire forming machine varies from single-purpose machinery to universal CNC machinery. Rotating the wires while feeding them simultaneously, we can improve the performance of the machines with aspects of efficient tooling and complicated geometric forming. In this study, a new gear train is developed for the control of both feeding and rotating wires independently at the same time. The developed mechanism has many benefits as following, making more complicated geometric and precision products, easier tooling, and simpler programming.

A Study on the Evaluation of Bending Fatigue Strength in Shaving Gears (세이빙기어의 굽힘피로강도 평가에 관한 연구)

  • 류성기
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.26 no.3
    • /
    • pp.337-343
    • /
    • 2002
  • This study deals with evaluation of bending fatigue strength in shaving gears. The saying gears were manufactured by processes that are currently used in most gears manufacturing companies. The test gears are bobbed, then the tooth surface are treated by a combination of shaving, carburizing and shot peening. The constant stress amplitude fatigue test is performed by using an electro-hydraulic servo-controlled pulsating tester. The S-N curves are obtained and illustrated. In this study, the effect of shaving process and shot peening was investigated and evaluated quantitatively on the fatigue strength. The enhancement of fatigue strength due to shaving process and shot peening is clarified.

A Study on the Evaluation of Bending Fatigue Strength in Shaving Gears (세이빙기어의 굽힘피로강도 평가에 관한 연구)

  • 박준철
    • Proceedings of the Korean Society of Marine Engineers Conference
    • /
    • 2000.05a
    • /
    • pp.93-99
    • /
    • 2000
  • This study deals with the evaluation of bending fatigue strength in shaving gears, We manufactured gears using manufacture processes that are currently used in most gears manufacturing companies. The test gears are hobbed then the tooth surface are treated by a combination of shaving carbonizing and shot peening. The constant stress amplitude fatigue test is performed by using an electrohydraulic servo-controlled pulsating tester. The S-N curves are obtained and illustrated. In this study we investigated the effect of shaving process and shot peening on fatigue strength, The effect of shaving process ad shot peening on the fatigue strength is evaluated quantitatively,. The enhancement of fatigue strength due to shaving process and shot peening is clarified

  • PDF

Development of Working Tractor with Four-Type Wheel Steering System I(Development of Power Train System) (4방식 조향장치를 적용한 관리 작업차 개발 I(동력전달 시스템 개발))

  • Cho Hyun-Deog
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.14 no.1
    • /
    • pp.66-72
    • /
    • 2005
  • The working tactor of this study, an agriculture machine, is consisted of 4 wheel driving system with gear trains and 4-type wheel steering system. Since technological regions for 4 wheel driving system and 4-type wheel steering system are some large, we divide on two studies on 4 wheel driving system and 4-type wheel steering system This study develops transmission and axle that are very important units for strong working operation because the power of tractor is largely affected by transmission and axle. Even if the development of the power train is some common technology, it is very complicated work and needs many experience know-hows. So, for new given specifications fitted to the working tractor, a kind of new agriculture machine, this study haws out processes that are development of assembly drawing and strength analysis through classical method and CAE software for all internal parts and housing cases.

A Development of the Noise Quality Checking System EOL of the 6th Speed Automatic Transmission in the USA (북미 6속 자동변속기 공장 EOL NVH 시스템 개발에 대한 연구)

  • Lee, Hyun-Ku;Kim, Moo-Suk;Hwang, Seon-Yang;Kang, Koo-Tae;Lee, Tae-Hwi
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2011.04a
    • /
    • pp.731-732
    • /
    • 2011
  • This paper shows a whole noise quality checking system for the new developed 6th speed automatic transmission manufactured in USA. Due to demand for manufacturing of the high NVH quality transmissions in the mass product line, some special checking system called EOL is adapted. This EOL system is using vibration analysis technologies. Through adapting vibration analysis technologies and functions likewise RMS, Crest Factor, Harmonics, Peak, Band, and Order tracking, various noise problems caused by wear, nick, and deformations could be successfully detected and predicted. Therefore, automatic transmissions manufactured in the USA could get high NVH quality.

  • PDF