• 한국정밀공학회지
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• 제34권1호
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• pp.47-51
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• 2017

Generally, a working excavator has only one directional bucket tilting angle, which is up-forward. However, side direction rotation of the bucket would allow variety of working output. We designed a hydraulic rotary actuator comprising a double rod hydraulic cylinder with a rack-pinion gear set for use in excavator bucket with side tilting mechanism, thus converting the linear to angular motion. The proposed side tilting rotary actuator was designed with parts suitable for medium size of heavy duty excavator. These mechanical parts were inexpensive to purchase and the manufacturing cost was reasonable. The proposed mechanism is potentially useful for excavator with variety of working output.

• 대한기계학회논문집A
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• 제30권10호
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• pp.1284-1292
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• 2006

Heat treatment is a controlled heating and cooling process to improve the physical and/or mechanical properties of metal products without changing their shapes. Today finite element method is widely used to simulate lots of manufacturing processes including heat treatment and surface hardening processes, which aims to reduce the number of time- and cost-consuming experimental tryouts. In this study we tried, using this method, to simulate the full carburizing process that consists of carburizing, diffusing and quenching, and to predict the distribution of carbon contents, phase fraction and hardness, thermal deformation and other mechanical characteristics as the results. In the finite element analysis deformation, heat transfer, phase transformation and diffusion effects are taken into consideration. The carburizing process of a lock gear, a part of the car seat recliner, that is manufactured by the fine blanking process is adopted as the analysis model. The numerical results are discussed and partly compared with experimental data. And a combination of process parameters that is expected to give the highest surface hardness is proposed on the basis of this discussion.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2005년도 춘계학술대회 논문집
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• pp.185-190
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• 2005

The shot peening process is often used to improve fatigue properties of metal parts. Among them, It is the most use in an auto-component. In order to achieve optimum, repeatable and reliable fatigue enhancement from the shot peening process, the important shot peening parameters must be controlled. In this paper, the optimum peening intensity (Almen intensity) condition is investigated by experiment. The Spur Gear steel was used to investigate shot peening effects. The fatigue life at $\sigma_a=1,050$ and $\sigma_a=1,250MPa$ first gently increases, then drops gently as peening intensity increases compared with unpeened specimen. Experimental results show that the optimum peening intensity range is $0.391\~0.434mmA$..So the fatigue strength and fatigue life have been tremendously increased by optimum-peening treatment. However, the fatigue strength and fatigue life have been decreased by over peeing.

• 한국소음진동공학회논문집
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• 제20권7호
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• pp.677-684
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• 2010

Backlashes of gears provide gears for good lubrication and for removal of the interference between teeth by the wear and manufacturing errors. The backlash is the strong nonlinear factor to gears. This study deals with nonlinear modeling of helical gears with backlash. Excitation of helical gears comes from torque variation, the tooth surface error, and the periodical change of mesh stiffness. To study the effect of torque fluctuation, equation of motion for the single degree of freedom torsional model of helical gears with the periodical change of mesh stiffness and the backlash was derived. The Newmark beta method and the Newton-Raphson method were used to obtain the nonlinear behaviors of mesh forces of helical gears. All excitation frequencies initially caused the tooth separation and single-sided impacts of the gear pair and eventually led to the normal tooth contact. However, some special excitation frequencies caused the single-sided impacts in the entire time as well as the initial time. Damping increase reduced the duration of single-sided impacts, and the backlash increase caused those in the entire time domain.

• 수산해양기술연구
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• 제48권1호
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• pp.51-58
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• 2012

As a basic study to improve hooking ability of long line fishing gear, which is widely used around Jeju-do coast, the researcher performed hooking experiment of parrot fish by manufacturing and installing 7 kinds of model long line fishing gears, whose thickness of branch line are different and 8 kinds of model long line fishing gear, whose length of branch line are different, in indoor circular aquarium, which is installed for the model experiment of thickness and length of branch line that are various by fishing implement and improper. The hooking rate depending on thickness and length of branch line was calculated and the effect of thickness and length of branch line on hooking rate was analyzed. Its results are as follows. When branch line was thin and long, high hooking rate appeared. In the scope of value setting, the relationship between thickness ($B_t$) of branch line and total hooking rate ($Th_r$) can be shown as following formula as. In the scope of value setting, the relationship between length ($B_t$) of branch line and total hooking rate ($B_t$) can be shown as $Th_r=-20.83B_t+26.04$. Through Pearson correlation analysis, the coefficient of correlation between thickness of branch line and hooking rate was -0.718. Therefore it showed significance in 0.01 significance level. Through Pearson correlation analysis, the coefficient of correlation between length of branch line and hooking rate was 0.431. Therefore it showed significance in 0.01 significance level.

• 한국산학기술학회논문지
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• 제14권2호
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• pp.548-553
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• 2013

Electro-Hydraulic Power Steering(EHPS) 시스템은 오일펌프에 직결된 전기모터를 통해 조향 조작력을 발생시키는 시스템이다. 이러한 스티어링 시스템 부품의 원가 및 성능을 최적화시키는 것은 매우 중요하다. 현재까지 EHPS 시스템과 같은 유압시스템의 개발은 실차 실험을 통해 문제점을 보완하여 개발하고 있기 때문에 많은 시간과 비용이 발생한다. 본 논문에서는 EHPS용 개발한 외접형 기어펌프의 토출유량측정실험을 수행하고 실험 데이터를 통하여 토출유량을 계산할 수 있는 유량 근사식을 제안하였다. 제안한 유량 근사식의 검증을 위해 실험데이터 및 AMESim 유량값과 비교하였고, 그 결과 각각의 유량특성간 오차율 5%내외로 유사성을 입증하였다.

• Journal of Computational Design and Engineering
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• 제1권1호
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• pp.27-36
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• 2014

Similar to the essential components of many mechanical systems, the geometrical properties of the teeth of spiral bevel gears greatly influence the kinematic and dynamic behaviors of mechanical systems. Logarithmic spiral bevel gears show a unique advantage in transmission due to their constant spiral angle property. However, a mathematical model suitable for accurate digital modeling, differential geometrical characteristics, and related contact analysis methods for tooth surfaces have not been deeply investigated, since such gears are not convenient in traditional cutting manufacturing in the gear industry. Accurate mathematical modeling of the tooth surface geometry for logarithmic spiral bevel gears is developed in this study, based on the basic gearing kinematics and spherical involute geometry along with the tangent planes geometry; actually, the tooth surface is a parametric surface defined on a parallelogrammic domain. Equivalence proof of the tooth surface geometry is then given in order to greatly simplify the mathematical model. As major factors affecting the lubrication, surface fatigue, contact stress, wear, and manufacturability of gear teeth, the differential geometrical characteristics of the tooth surface are summarized using classical fundamental forms. By using the geometrical properties mentioned, manufacturability (and its limitation in logarithmic spiral bevel gears) is analyzed using precision forging and multiaxis freeform milling, rather than classical cradle-type machine tool based milling or hobbing. Geometry and manufacturability analysis results show that logarithmic spiral gears have many application advantages, but many urgent issues such as contact tooth analysis for precision plastic forming and multiaxis freeform milling also need to be solved in a further study.

• 대한기계학회논문집A
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• 제35권8호
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• pp.847-853
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• 2011

본 연구는 압출 시 성형온도를 유지하여 Zn-22Al 합금분말의 성형성을 향상시키는 하이브리드 분말 압출 공정의 개발 및 온도 유지시간이 압출된 스퍼기어의 기계적 특성에 미치는 영향을 조사하기 위해 수행되었다. 피치원 지름 1.8mm 의 소형 스퍼기어는 압출온도 290, 300, $310^{\circ}C$에서 성형되었다. 볼밀시간 32h 의 Zn-22Al 합금분말을 압출온도 $310^{\circ}C$에서 압출 시 표면 결함이 없는 소형 기어가 제조되었다. 경도분포는 기어 중심부와 치형부에서 불균일하였고 소결공정 후 내부 변형에너지의 차이로 인해 내부균열이 발생하였다. 위와 같은 문제를 해결하기 위해 온도 유지시간 제어를 이용한 하이브리드 압출 연구를 수행하였다. 압출된 스퍼기어의 평가는 압출하중, 비커스 경도 및 치수정밀도 측정을 통해 이루어졌다. 온도 유지시간 15min 에서 압출된 스퍼기어의 기계적 성질이 가장 우수하였다.

• 한국지능시스템학회논문지
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• 제12권6호
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• pp.517-523
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• 2002

본 논문에서는 자연언어를 이용하는 인간의 학습방법에 기초한 LIBL방법의 실용화를 위하여 음성지시기반학습(VIBL : Voice Instruction Based Learing)을 선박의 조타 시스템, 주기원격제어시스템(MERCS), 윈치기기에 적용하여 항해사의 조타명령과 같은 언어적 지시가 조타수를 경유하여 수행되는 과정을 대체하는 VIBL법을 이용한 조타기, 주기 원격 조종장치, 윈치 기기를 제어하는 시스템을 제안하고자 한다. 구체적인 연구방법으로는 조타수의 적절한 조타조작모델을 퍼지추론 규칙을 이용하여 구현하고, 적절한 의미소 및 평가규칙을 제시한 언어지시 기반 학습방법을 선박의 조타시스템에 적용하여 지시자의 음성언어지시에 보다 효율적으로 응답하는 지능형 조타기 제어 시스템을 구현하고, 지시자의 음성지시를 인식하여 주기 원격 조종 장치와 윈치 기기를 제어하는 시스템을 구현한다. 음성언어지시를 인식하여 텍스트로 변환하기 위한 기법과 퍼지추론을 이용하여 조타수의 경험을 바탕으로 한 조타 조작 모델을 구축하였고, 지능형 조타 시스템을 위한 타각, 방위도달시간, 정상상태의 의미소를 제안하여, 조타수 조작 모델 규칙을 수정하기 위한 평가규칙을 제시하였다. 또한, 구현된 음성인식 선박조종 시뮬레이터에 적용하여 그 유효성을 확인하였다.

• 한국기계가공학회지
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• 제18권6호
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• pp.98-105
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• 2019

In order to improve the fuel economy and dynamic behavior of automobiles, the weight reduction tendency of automobile parts is obvious. Also, in order to maximize assembly and maintenance convenience, various parts are integrated and modularized. Multi-piece methods require many manufacturing processes and become a factor of lowering the strength of parts. It is advantageous to overcome the disadvantages by integrally manufacturing to reduce the processing steps and ensure the strength of the parts. However, when it is necessary to process in a narrow space inside the part, it is impossible to process with the existing spindle. The angle head spindle is only a component of a machine tool, but it is a core part that requires high technology and is highly utilizable in products requiring high precision machining. Therefore, various and continuous studies needs for angle head spindles in areas such as vibration absorption, operational safety, excellent dimensional stability, and strength. In this paper, we propose an optimal design for angle head spindle by performing structural analysis and shape optimization for angle head spindle gear and case.