• Title/Summary/Keyword: Gear driving system

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Fault Diagnosis of a High-speed Railway Reduction Unit Using Analysis of Vibration Characteristics (고속철도차량 감속구동장치의 이상진단을 위한 진동특성분석)

  • Ji, Hae Young;Lee, Kang Ho;Kim, Jae Chul;Lee, Dong Hyoung;Moon, Kyoung Ho
    • Journal of the Korean Society for Railway
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    • v.16 no.1
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    • pp.26-31
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    • 2013
  • The reduction unit is one of the most important components for railway vehicles because the torque of the motor must be transmitted to the wheels of the vehicle by the reduction unit. The faults in the reduction units of high-speed trains are caused by damage such as gear, fatigue. These have serious impacts on safety of the train during operation. To address this development of a system for monitoring, fault diagnosis of the reduction unit is needed to keep the vehicle running safely. Before that can be accomplished, it is most important to understand the vibration characteristics of the reduction unit in a normal state. Vibration diagnosis technology using characteristic-analysis of vibration waveform and frequency is known to be the most effective method for fault diagnosis. In this paper, we analyzed the vibration characteristics of the reduction units two Korean high-speed trains (KTX and KTX II), under normal conditions, by two test methods (driving gear test, full-vehicle test).

Collision Avoidance Algorithm and System Development for Unmanned Driving Safety of All Terrain Vehicle (무인 운항 시스템의 주행안전을 위한 충돌회피 시스템과 알고리즘 개발)

  • Yun, Duk-Sun;Lim, Ha-Young;Yu, Hwan-Sin;Kim, Jung-Ha
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.10
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    • pp.104-110
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    • 2005
  • In this paper, unmanned vehicle system and VFF algorithm development with vehicle dynamics is the main topic as a part of Intelligent Transportation System. Unmanned vehicle system is classified by vehicle system and control system. Authors used RC servo motor for longitudinal control via throttle angle, shift lever control, and brake control. For lateral control, authors used step motor, equipped with reduction gear. Unmanned vehicle has nine ultrasonic sensors in front of the unmanned vehicle. After the microcontroller computes the distance between unmanned vehicle and obstacle, the control computer calculates the steering angle enough to avoid the obstacle.

Shifting Algorithm and Response Characteristics of Torque Split Multi-Pass CVT (토크 분배방식 다경로 CVT의 변속 알고리듬과 응답특성)

  • 성덕환;김현수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.11
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    • pp.2817-2824
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    • 1994
  • A torque split type multi-pass CVT(MPC) system consiting of CVT and planetary gear train with 4 clutches was suggested to overcome the inherent inferior acceleration performance of CVT. Also, a shifting algorithm of MPC was suggested for the two driving modes : (1) power mode and (2) economy mode. By using the shifting algorithm and the MPC vehicle dynamic model, numerical simulations were performed to estimate the performance of the MPC vehicle. Simulation results showed that comparing the performance of the conventional 4-speed automatic transmission, an improvement in acceleration can be obtained by MPC for the power mode and 31% improvement in fuel economy for the economy mode.

Improving Image Quality Method in Tandem-type Color Laser Printers (탠덤 방식 컬러 레이저 프린터의 이미지 향상 방법)

  • Sim, Dong-Guk;Kim, Sung-Dae;Woo, Sang-Bum;Jeong, Gi-Cheol;Kim, Heon-Joo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.138-140
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    • 2014
  • The image quality of the color laser printer is highly related with the motion quality of actuators. However, the high precision system requires high production costs in general. The proposed design method in this paper improves image quality without increasing production costs. Using the synchronization method, time gap between exposure and transfer in organic photo conductive (OPC) drum and the period of driving gear revolution are synchronized. The proposed method is verified by computer simulations and experiment, and showed by printed images.

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Steering and Driver Model to Evaluate the Handling and Stability Characteristics (조종안정성평가 시험을 위한 조향 및 운전자모델)

  • Tak, Tae-oh;Choi, Jae-min
    • Journal of Industrial Technology
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    • v.18
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    • pp.241-248
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    • 1998
  • In this study, a modeling method of power-assisted steering systems and driver models for vehicle dynamic analysis using AUTODYN7 is presented. Pressure-flow relations of flow control valve are derived, and the equations of motion of a steering gear are obtained. Combining pressure-flow relations and equations of motion, the steering force can be represented as a function of steering wheel angle or torque. Driver model was modeled based on a PID controller and forward target method. With the steering systems and driver model, various driving tests are conducted using AUTODYN7.

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Development of magnetic field measurement system for AMS cyclotron

  • Ho Namgoong;Hyojeong Choi;Mitra Ghergherehchi;Donghyup Ha;Mustafa Mumyapan;Jong-Seo Chai;Jongchul Lee;Hoseung Song
    • Nuclear Engineering and Technology
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    • v.55 no.8
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    • pp.3114-3120
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    • 2023
  • A high-accuracy magnetic field measurement device based on a cyclotron is being developed for accelerator mass spectrometry (AMS). In this study, a magnetic field measurement device consisting of a Hall probe sensor, piezo-motor, and step motor was developed to measure the magnetic field of the AMS cyclotron magnet. The Hall probe sensor was calibrated to achieve positional accuracy by using polar coordinates. The measurement results between the ratchet gear and piezo-motor, which are the instruments used for driving the measurement device, were analyzed. The measurement result of the device with a piezo-motor exhibits a difference of 5 Gauss (0.04%) as compared with the simulation result.

Preliminary study of Angle sensor module for Vehicle Steering System Based on Multi-track Encoder (자동차 조향장치용 TAS module을 위한 Multi-track Encoder기반 신호처리보드의 구현)

  • Woo, Seong Tak;Han, Chun Soo;Baek, Jun Byung;Lee, Sang-hoon;Jung, Min Woo;Choo, Sung Joong;Park, Jae Roul;Yoo, Jong-Ho;Jung, Sanghun;Kim, Ju Young
    • Journal of Sensor Science and Technology
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    • v.26 no.6
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    • pp.432-437
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    • 2017
  • As 4.0 industry has been developed, research on a self-driving car technology and related parts of an automobile has been highly investigated recently. Particularly, a TAS(Torque Angle Sensor) module on steering wheel system has been considered as a key technology because of its precise angle, torque detection and high speed signal processing. The environmental assessment is generally required on the TAS module to examine high resolution of angle/torque detection. In the case of existing TAS module, angle detection errors has been occurred by back-lash on main and sub gear in addition to complicated structure caused by gears. In this paper, a structure of the TAS module, which minimizes the numbers of components and angle detection errors on the module compared with the existing TAS module, for vehicle steering system based on a Multi-track Encoder has been proposed. Also, angle detection signal processing board, and key technology of the TAS module were fabricated and evaluated. As a result of the experiments, we confirmed an excellent performance of the fabricated signal processing board for angle detection and an applicability of the fabricated angle detection board on the TAS module of vehicles by the environmental assessment an automobile standard.

Process analysis of multi-stage forging by using finite element method (다단단조 CV JOINT 생산품의 유한요소해석)

  • Park, K.S.;Kim, B.J.;Kwon, S.O.;Moon, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.399-402
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    • 2006
  • The outer race of CV(constant velocity) joint is an important load-supporting automotive part, which transmits torque between the transmission gear box and driving wheel. The outer race is difficult to forge because its shape is very complicated and the required dimensional tolerances are very small. Traditional warm and cold forging methods have their own limitations to produce such a complex shaped part; warm forging requires complex system with relatively higher manufacturing cost, while cold forging is not applicable to materials with limited formability. Therefore, multistage forging may be advantageous to produce complex shaped parts. In order to build a multistage forging system, it is necessary to characterize mechanical properties in response to system design parameters such as temperature, forging speed and reduction. For the analysis of formability of multistage forging process, finite element method(FEM) has been used for the process analysis. As a model case, a constant velocity (CV) joint forging process is analyzed by FEM, since CV joint has a complex shape and also its required dimensional tolerances are very tight. The data acquired by FEM is compared with operational forging data obtained from an industrial production line. Based on this comparative analysis, multistage forging process for CV joints is proposed.

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The Operation and Vibration Characteristics of Tail-fan Performance Test System (테일홴 성능시험장치의 운용과 진동특성)

  • Song, Keun-Woong;Kim, Jun-Ho;Kang, Hee-Jung;Rhee, Wook;Sim, Joung-Wook
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.4 s.97
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    • pp.421-428
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    • 2005
  • This paper described operation and vibration characteristics of a 'tail-fan' anti-torque performance test system. KARI (Korea Aerospace Research Institute) developed a 'tail-fan' anti-torque system of a helicopter and a performance test-rig to test the performance of the tail-fan. The performance test-rig consists of driving, supporting and rotating parts. In the process of the performance test, firstly, operation test of the test-rig were carried out to verify design specifications. Secondly, natural frequencies of fan blade and test-rig were measured respectively. Lastly, to find the operation rotating speed for the performance test, vibration test were carried out using accelerometers on tail gear box. The performance test conditions of the tail-fan to avoid a resonance were found from the fan-plot and vibration test results. The tail-fan performance tests were well done safely.

A Development of Parallel Type Hybrid Drivetrain System for Transit Bus Part 2 : A Development of Advanced Shift Control Algorithm for Hybrid Vehicle with Automated Manual Transmission (버스용 병렬형 하이브리드 동력전달계의 개발(II) 제2편 : 자동화변속기가 장착된 하이브리드 차량의 향상된 변속 제어 알고리듬 개발)

  • 조한상;조성태;이장무;박영일
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.5
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    • pp.96-106
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    • 1999
  • In this study, the advanced shift control algorithm for parallel type hybrid drivetrain system with automated manual transmission(AMT) is proposed. The AMT can be easily realized by mounting the pneumatic actuators and sensors on the clutch and shift levers of the conventional manual transmission. By using the electronic-controlled AMT, engine and induction machine, it is possible to achieve the integrated control of overall system for the efficiency and the performance of the vehicle. Performing the speed control of the induction machine and the engine, the synchronization at gear shifting and the smooth engagement of clutch can be guaranteed. And it enables to reduce the shift shock and shorten the shift time. Hence, it results in the improvement of shift quality and the driving comfort of the vehicle. Dynamometer-based experiments are carried out to prove the validity of the proposed shift control algorithm.

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