• Title/Summary/Keyword: Gear Reducer

Search Result 109, Processing Time 0.021 seconds

Optimum Design of Pitch Reducer for Wind Turbine Using Genetic Algorithm (유전 알고리즘을 이용한 풍력발전기용 피치감속기의 최적 설계)

  • Kim, Jeong Gil;Park, Young Jun;Lee, Geun Ho;Nam, Yong Yun;Yang, Woo Yeoul
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.38 no.2
    • /
    • pp.185-192
    • /
    • 2014
  • Planetary gear design is complex because it involves a combination of discrete variables such as module, integer variables such as the number of teeth, and continuous variables such as face width and aspect ratio. Thus, an optimum design technique is needed. In this study, we applied a genetic algorithm to the design optimization of a planetary gear. In this algorithm, tooth root strength and surface durability are assessed with fundamental variables such as the number of teeth, module, pressure angle, and face width. With the help of this technique, gear designers could reduce trial and error in the initial design stages, thus cutting the time required for planetary gear design.

Design of Worm Gear for CVVL Paired with ZK Worm and Involute Helical Gear (ZK 웜과 인볼류트 헬리컬기어로 결합된 CVVL용 웜기어 설계)

  • Sohn, Jonghyeon;Park, Nogill;Oh, Chunghan
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.22 no.1
    • /
    • pp.77-84
    • /
    • 2014
  • The worm gear is used in the motor drive system of automotive CVVL because of its compactness and self-locking ability. A ZK worm and an involute helical gear can be meshed in order to reduce production cost. However, the gearing is not suitable for the reliability and the NVH problem. To improve the dynamic performances, an optimal design process is considered. The transmission error is calculated theoretically and minimized with the several gear design parameters. An inequality condition such as the teeth interference elimination is added.

Magnetic force Characteristics of the Speed Reducer using Magnetic Focusing (자기 포커싱 방법을 적용한 감속 장치의 자기력 특성에 관한 연구)

  • Jung, Kwangsuk
    • Journal of Institute of Convergence Technology
    • /
    • v.11 no.1
    • /
    • pp.7-12
    • /
    • 2021
  • The magnetic gear, which amplifies the torque by filtering the magnetic field generated by the low-speed permanent magnet with a modulator, can exclude gear contact and can be effectively applied when there are environmental restrictions. In this paper, we discuss the magnetic force characteristics of a magnetic gear using a magnetic focusing array that replaces a general permanent magnet array magnetized in a radial direction along the circumferential direction. The torque increasing effect of the discussed array, known as an arrangement that increases the principal component by focusing a radial magnetic field, is compared with that of a general magnetic gear. In particular, in a magnetic gear using such an array, the sensitivity of torque according to variables is analyzed to see how various variables known as factors affecting torque have an effect.

Design of Planetary Gear Drive Unit for Drive Conversion of Transfer case (Transfer case의 구동변환을 위한 유성기어장치 구동부 설계)

  • Youm, Kwang-Wook
    • Journal of the Korean Institute of Gas
    • /
    • v.26 no.2
    • /
    • pp.21-26
    • /
    • 2022
  • Since the four-wheel drive transmits the driving force to all four wheels, the traction with the road surface increases, thereby increasing the driving force. However, it has the disadvantage of lowering fuel efficiency. Therefore, four-wheel drive is commonly used as a method of converting to optional four-wheel drive when necessary while driving in two-wheel drive. This selective four-wheel drive converts the driving force by mechanically changing the electric signal sent by the driver in the transfer case. In this study, in order to mechanically change the electrical signal, a reducer is applied to the motor to increase the torque to perform the function. Therefore, in this study, a reduction mechanism applicable to the motor inside the transfer case applied to convert the drive is derived, and the reduction ratio applying the planetary gear type is optimized accordingly. And based on the derived reduction ratio, two sets of planetary gears using a ring gear in common were applied to develop a planetary gear tooth type in which the input shaft and output shaft are decelerated in the same phase. Optimization design was carried out.

The driving system design of walking robot which uses the automotive window motor (자동차용 윈도우 모터를 이용한 보행로봇 구동부 설계)

  • YOUM, K.W.;HAM, S.H.;OH, S.H.
    • Journal of the Korean Society of Mechanical Technology
    • /
    • v.13 no.4
    • /
    • pp.137-141
    • /
    • 2011
  • Driving mechanism, the central part of a robot, was designed in this study. Power for the motive drive was acquired by directly connecting the motor shaft in worm shape of the low-end DC motor, car window motor, to a decelerator. The decelerator consists of a worm gear to receive power from the motor shaft, a pinion gear to be connected in line with the worm gear, and an output shaft to be engaged to the pinion gear. Motion driving is achieved by the power from the motor shaft with the designed gears, transferred to the deceleration mechanism and to the output gear.

Speed reducer be indicated a power using of elastic strain (탄성 변형을 이용한 동력이 표시되는 감속기)

  • Noh, S.Y.;Nam, W.K.;Kang, H.K.;Kim, N.I.;Kim, Y.T.;Oh, S.H.
    • Journal of Power System Engineering
    • /
    • v.10 no.4
    • /
    • pp.181-186
    • /
    • 2006
  • In this paper, a noncontact type torque meter using silicone rubber to measure the exact torque value and reduce a vibration and a noise, was developed. When planetary gear speed reducer runs, torque, RPM etc.. of motor change according to load or speed change. So, it needs a device to detect load's change or to diagnose the state of thewhole drive department by monitoring these result values. The noncontact type torque meter using silicone rubber that we're trying to develop this time is low-cost and can measure RPM and torque value simply. Also, it caculate a power using this value and indicate them on screen.

  • PDF

Analysis of Tooth Strength and Cutter Tooth Profile in Harmonic Drive Reducer (조속식 감속기의 치 강도 및 커터치형 해석)

  • 전완주;오박균
    • Tribology and Lubricants
    • /
    • v.5 no.2
    • /
    • pp.107-112
    • /
    • 1989
  • This paper deals with strength analysis of tooth and method of manufacture of external tooth profile in harmonic drive. From the calculation of load imposed on the contact teeth, moximum contact stress is investigated to design the addendum modification coefficient. New tooth profile of the external gear is generated according to the law of gearing, assuming that internal gear has involute tooth profile. External tooth profile can't be manufactured by conventional exclusive tools which have pressure angle of 20$\circ$. The method to design cutter tooth profile is presented.

Analysis of Kinematics and Tooth Profile in Harmonic Drive (주속식 감속기의 운동학 및 치형해석)

  • 전완주
    • Tribology and Lubricants
    • /
    • v.4 no.2
    • /
    • pp.60-67
    • /
    • 1988
  • Conventional theory of gear mechanism can't be applied to analyze the harmonic drive due to specific movement of the teeth. This paper deals with an analysis of kinematics and geometry of the tooth engagement of a harmonic drive comprising circular spline, flexspline and wave generator. A theoretical new tooth profile of the flexspline in meshing internal rigid gear with involute profile is obtained. Characteristics of harmonic drive reducer are shown according to parameters such as deviation coefficient, deviation distance, addendum modification coefficient. As an example, the design of harmonic drive with 1:80 reduction ratio is presented.

Development of an Expert System for Precision Reducer Design of Robot (로봇용 정밀 감속기 설계 전문가 시스템 개발)

  • Park, Dae-Hyun;Nam, Won-Ki;Jang, In-Hun;Oh, Se-Hoon;Sim, Kwee-Bo
    • Journal of the Korean Institute of Intelligent Systems
    • /
    • v.17 no.1
    • /
    • pp.19-25
    • /
    • 2007
  • Among the precision reduction gent drivers lot robot system, the cycloid reducer is well known for it's high performances. Designing this reducer, there are many factors which must be considered. First, a geometrical analysis of tooth shape must be drawn from the basic concept. Second, loads, stresses and modification factors on tooth should be calculated exactly. Finally, a computer software to optimize the design of cycloid tooth needs developing on the basis of the geometric and force equations. In this research, the expert system to design the cycloid reducer was developed using Visual C++ so, the most important factors can be obtained automatically as the user put the simple input data.

Analysis of Pole Ratio Effect of Magnetic Reducer (마그네틱 감속기의 극수비 영향 분석)

  • Jung, Kwang Suk
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.21 no.1
    • /
    • pp.277-283
    • /
    • 2020
  • In a concentric magnetic gear, which replaces the teeth of a mechanical gear with a permanent magnet, the polar ratio of the magnet that determines the reduction ratio affects the behavior of the magnetic gear dramatically. This study analyzed the density of transmission torque, the efficiency of torque considering the solid loss, and the torque quality, including the cogging characteristics using finite element analysis. When the pole number on the driving side was changed from two to five, it was confirmed that there was an optimal pole ratio, in which the transmission torque was maximized. Because eddy current generation density is proportional to the magnetic field, the transmission efficiency also shows a similar tendency to the transmission torque density, and the efficiency is more than 95% at a low gear ratio. The cogging characteristics due to the interaction of the permanent magnets with the limited number of poles are inversely proportional to the least common multiple between the number of magnets on the drive side and the number of modulator teeth. A test model was built for the transmission torque evaluation.