• 제목/요약/키워드: Gear Reducer

검색결과 109건 처리시간 0.025초

유성기어 감속기에서 전위계수가 기어 강도에 미치는 영향 (The Effect of Addendum Modification Coefficient on Gear Strength to Planetary Gear Reducer)

  • 곽기석;한동섭
    • 한국기계가공학회지
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    • 제10권4호
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    • pp.38-43
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    • 2011
  • Industrial reducer is in general use to Deck Crane. High-precision and high-efficient reducer is minimized the power-loss and energy-loss of a machine. So it contribute the price reduction and life extension. Reducer is usually using the Planetary gear reducer. Planetary gear reducer is composed the sun gear, planet gear, internal gear and casing. Industrial reducer's wear and breakage have a short-life. To solve this problem, it is using the profile-shifted-gear or tooth modification. This study was carried out the effect of addendum modification coefficient on tooth fillet bending strength to planetary reducer. Tooth fillet bending stress is calculate. And all parameter were expressed the function of addendum modification coefficient. And then stress concentration factor of tooth fillet curve was express the function of addendum modification coefficient using comparison between theory and finite element analysis.

Damping을 갖는 토크미터형 감속기 (The speed reducer of torque meter type with damping)

  • 송창훈;이우민;오세훈;이종원
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집B
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    • pp.471-475
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    • 2001
  • Planetary Speed Reducer consists of a sun gear, a planetary gear and a ring gear and if one element is fixed at this Speed Reducer, another elements operate to become a drive-axis and a subordination-axis respectively. Planetary Speed Reducer is frequently used for gear Speed Reducer because it has the advantage of having the high efficiency and getting the high Speed Reducer ratio in small space. However, it is difficult to know the current transmitted torque immediately during the use of Speed Reducer and so complicated equipment is installed in addition to protect the overload of system. The object of this paper is to design the Speed Reducer of torque- meter type that can know the torque transmitted using the power transmission feature of a simple Planetary Speed Reducer fixed at ring gear.

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차동 링기어 방식의 고비율 유성기어 감속기 개발 (Development of High-Ratio Planetary Reduction Gears Applied Differential Ring Gear Type)

  • 박규식;이기명;김유일
    • Journal of Biosystems Engineering
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    • 제22권4호
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    • pp.497-502
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    • 1997
  • Automation facilities of greenhouses have been continuously developed. However, the conventional two-stage worm gear reducer reveals some problems, including low transmission efficiency. The worm gear reducer also have some difficulties in manufacturing and short life. Therefore, this study was performed to develop a planetary gear reducer, having a high Sear reduction ratio and high torque transmission efficiency. The planetary gear system consisted of a fixed ring gear and a 2-teeth differential ring gear turning slow, as the planetary pinion orbits fast around the fixed ring gear. The developed gear system can achieve a high speed reduction rate at one stage. The reducing system was employed to the greenhouse ventilation system. The reducer has the transmission efficiency of 70.5%, 2∼3 times longer life time, and twofold roll-up torque at an affordable price, comparing with conventional reducers. This reducer can be also applied to many industrial equipments, such as industrial crane, hoist, elevator and gondola etc.

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ESW형 해수여과장치의 구동 기어감속기에 대한 내진해석 (Seismic Analysis for Driving Gear Reducer of ESW Traveling Sea Water Screen)

  • 김창원;이영신;김흥태;김지원
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2011년도 추계학술대회 논문집
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    • pp.731-736
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    • 2011
  • In this study, the safety of the driving gear reducer of ESW traveling sea water screen was evaluated through seismic analysis. Mode analysis of gear reducer was performed for reliability of analysis. Seismic analysis was performed in Operating Basis Earthquake(OBE) and Safe Shutdown Earthquake(SSE), which was applied as design condition using Floor Respnse Spectrum(FRS). The maxsimum displacement of gear reducer under OBE and SSE were 0.0137 mm and 0.0241 mm, respectively. The maximum stress of gear reducer under OBE and SSE were 2.42 MPa and 4.36 MPa, respectively.

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The Stress Analysis of Planetary Gear System of Mixer Reducer for Concrete Mixer Truck

  • Bae, Myung Ho;Bae, Tae Yeol;Cho, Yon Sang;Son, Ho Yeon;Kim, Dang Ju
    • 드라이브 ㆍ 컨트롤
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    • 제12권4호
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    • pp.77-81
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    • 2015
  • In general, the gears of mixer reducer for concrete mixer truck make use of the differential type planetary gear system to rotate mixer drum smoothly on the initial conditions. The planetary gear system is very important part of mixer reducer for concrete mixer truck because of strength problem. In the present study, calculating the gear specifications and analyzing the gear bending & compressive stresses of the differential planetary gear system for mixer reducer are necessary to analyze gear bending and compressive stresses confidently, for optimal design of the planetary gear system in respect to cost and reliability. As a result, analyzing actual gear bending and compressive stresses of the planetary gear system using Lewes & Hertz equation and verifying the calculated specifications of the planetary gear system, evaluate the results with the data of allowable bending and compressive stress from the Stress-No. of cycles curves of gears.

인휠 시스템용 유성 기어 감속기의 응력 해석 및 개선 설계 (Stress Analysis and Design Modification of the Planetary Gear Reducer of an In-wheel System)

  • 정성필;정원선;박태원
    • 한국정밀공학회지
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    • 제28권6호
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    • pp.732-737
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    • 2011
  • The planetary gear reducer becomes more and more widely used in machine industries. The planetary gear reducer has a significant role to transmit power to wheel & tire module in the In-wheel system. Thus, the planetary gear reducer should have strong stiffness and durability. In this paper, the contact and bending stresses at the tooth of the planetary gear reducer are analyzed using MASTA, a commercial gear design and analysis software. Stress distribution at the tooth face of the sun, planetary and annulus gears are obtained using the finite element method. The design modification is performed using the response surface method. The usefulness of the design modification and optimization method presented in this paper is verified by comparing the maximum stresses of the original and optimized planetary gear tooth.

Determination of safety factor for agricultural gear reducer using simulation software

  • Hong, Soon-Jung;Kim, Yong-Joo;Chung, Sun-Ok;Choi, Chang-Hyun;Park, Soo-Bok;Noh, Hyun-Seok;Jang, Jeong-Hoon
    • 농업과학연구
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    • 제45권2호
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    • pp.283-289
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    • 2018
  • Agricultural gear reducers are used in a variety of agricultural machinery designs such as in agricultural tractors and transport cars, and even greenhouses. For greenhouses, a gear reducer is used to control windows on the side and the roof. Gear reducers for agricultural applications are designed using the empirical method because of the lack of a standard for experimentation. Simulation is necessary for the optimal design of an agricultural gear reducer. There are many advantages to this optimization such as low-cost maintenance, reduced size, and weight. In this study, bending and contact safety factor simulation for the gear reducer of a greenhouse was conducted by decreasing the face widths of helical gear shaft 2 and shaft 3 from 30.8 and 30 mm, respectively, at an interval of 4 mm. The bending and contact safety factors were calculated using AGMA standard. Simulation results showed that bending and contact safety factors decreased rapidly when the face width of the helical gear on shaft 2 was 30 mm and the face width of helical gear on shaft 3 decreased from 30.8 mm to 26.8 mm, suggesting that it would be safe to reduce the face width of the helical gear on shaft 3 to 26.8 mm. The reduction of the face width also reduced the weight of the agricultural gear. This study suggests that the agricultural gear reducer safety factor decreases as the face width decreases.

마찰효과를 고려한 사이클로이드 감속기의 작용력 해석에 관한 연구 (A Study on Contact Force Analysis of Plate Gears for Cycloidal Speed Reducer with Friction Effect)

  • 홍진표;신중호;권순만;장세원
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.1262-1265
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    • 2004
  • A cycloidal speed reducer is a type of the speed reducers of machinery. The cycloidal speed reducer consists of two cycloidal plate gears, housing roller gear, input shaft, output pin and shaft, and eccentric bearings. Especially the cycloidal plate gear has the peculiar parts of the teeth, because of gearing with the housing roller gear that has the several rollers on the circular line. And then all teeth on the cycloidal plate gear can be designed to contact with the rollers on the housing roller gear at the same time. Therefore the cycloidal plate gear has always contact motion with rollers and the force is interacted between roller gear with cycloidal plate gear. Because the contact force and friction force must be required to improve the accuracy in design procedures of cycloidal speed reducers, this paper presents a force analysis considered friction effect approach derived by static force equilibrium condition, geometrical adaptation, instant velocity center method and relative velocity method.

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하이포이드 하이레이셔 기어를 이용한 감속기 설계에 대한 연구 (A Study on Design of Reducer Using Hypoid High Ratio Gear)

  • 김성용;이창우
    • 한국기계가공학회지
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    • 제13권6호
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    • pp.99-103
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    • 2014
  • A hypoid gear is a type of spiral bevel gear whose axis does not intersect with the axis of the meshing gear. The size of a hypoid gear is compact and the ratio of contact is high; therefore, the noise is lower than in other types. Due to these characteristics, the hypoid gear is commonly used in manufacturing processes such as those of escalators and subway screen doors. The purpose of this paper is to develop a reducer using the hypoid gear. In order to check the stability of the proposed reducer, 3D modeling is carried out by CATIA, and a structural analysis is performed using FEM (a finite element method).

전동 휠체어에 탈·부착이 가능한 유성기어 감속기 구동부 설계 (Design of Planetary Gear Reducer Driving part to Possible Disadhesion from Electric Wheelchair)

  • 염광욱
    • 한국가스학회지
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    • 제26권2호
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    • pp.9-13
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    • 2022
  • 벨트나 체인을 이용한 감속기는 간단한 장치이긴 하지만 공간을 많이 차지하여 공간상의 제약이 있기 때문에 전동휠체어 구동부에는 부적합하다. 하지만 유성기어형태의 감속기는 동일 축에서 감속이 이루어지기 때문에 부피를 작게 할 수 있어 공간의 제약이 벨트나 체인형태의 감속기보다 덜하다. 따라서 본 연구에서는 수·전동전환이 가능한 휠체어의 구동부에 대한 연구를 통하여 유성기어형태를 이용한 감속기로 큰 추진력을 얻을 수 있는 구동부를 개발하였다. 그에 따라 감속기에 적용되는 유성기어의 치형을 Kisssoft 프로그램을 이용하여 설계를 진행하였다. 또한 기존 휠체어 바퀴에 적용 가능하도록 구동부의 설계를 진행하였고, 구동부의 수·전동 전환원리 및 작동원리에 대한 메커니즘의 최적화를 진행하였다. 연구내용을 토대로 하나의 선기어와 2개의 유성기어, 하나의 링기어를 갖는 유성기어 형태의 휠체어 감속기 구동부의 최종 설계 및 제작을 진행하였다.